Light Projection Device Mixing Tube and Diffuser for Color Shadow Elimination

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Solution Overview

Problem

Conventional light projection systems using multiple light sources often produce fuzzy and multicolored patterns due to color shadows and offset projections, and are unable to transition smoothly between colors without mechanical filtering wheels.

Innovation Solution

A light projection device with a mixing tube and a diffuser, such as a prism, that combines and homogenizes light streams from multiple sources, allowing a template to shape the mixed light into a patterned stream with a single, homogeneous color, using a template to block light and create desired patterns on a projection surface.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple light sources are used to provide different colors, then color versatility is improved, but projection precision deteriorates due to color shadows and offset projections

Engineering Contradiction:
Improvecolor versatilityVSAvoidprojection precision
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The patent merges multiple light streams from different light sources within a single mixing tube, allowing them to physically mix and combine before reaching the projection surface. This eliminates the offset projection problem by consolidating multiple light paths into one unified stream, while maintaining color versatility through the use of multiple light sources emitting different colors.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent introduces a diffuser as an intermediary element within the mixing tube that scatters and redistributes light from multiple sources. This diffuser acts as a mediator that blends the different colored light streams together, eliminating color shadows by ensuring uniform light distribution across the projection area.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If filters are used to change light color, then color transition capability is improved, but device complexity increases due to mechanical filtering wheels

Engineering Contradiction:
Improvecolor transition capabilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent replaces the mechanical filtering wheel system with a stationary mixing tube and diffuser configuration. Instead of mechanically moving filters to change colors, the system uses multiple light sources that can be independently controlled, eliminating the need for complex mechanical components while maintaining color transition capability through electronic control of the light sources.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution produces sharp, uniformly colored patterns by diffusing and mixing light streams within the mixing tube, enabling smooth color transitions and eliminating color shadows, resulting in clear and consistent projections.

Implementation Method 1

a prism disposed between the plurality of light sources and the open exit end of the mixing tube, the prism including an entrance surface, facing the plurality of light sources, configured to diffuse at least one light stream from the plurality of light sources into a homogenized light stream

Methodology Applied
Scientific EffectDiffusion: Diffusion

Data Source

PatentEP3473922B1Light projection device for mixing multiple light sources
Publication Date: 2023.11.01 THE BOEING CO
  • EP3473922B1 patent drawingFigure 1
  • EP3473922B1 patent drawingFigure 2
  • EP3473922B1 patent drawingFigure 3

AI summary

A light projection device includes a mixing tube having an open exit end, and a plurality of light sources, each of the plurality of light sources positioned to emit a light stream toward the open exit end of the mixing tube. A diffuser is disposed between the plurality of light sources and the open exit end of the mixing tube, the diffuser configured to diffuse at least one light stream from the plurality of light sources into a diffused light stream. A template is positioned proximate the open exit end of the mixing tube and configured to shape the diffused light stream from the diffuser into a patterned light stream.