Lighting Device Smooth Cut-Off via Light-Modifying Member

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Solution Overview

Problem

Existing lighting devices with reflectors often exhibit high light contrast and non-uniform illumination near the light cut-off region, particularly when using multiple point light sources, leading to unpleasant and non-aesthetic lighting effects, especially in Accent Lighting or Spot Lighting applications.

Innovation Solution

A lighting device with a reflective member and a light-modifying member that extends from the reflective member to a second edge, designed to modify light rays passing near the cut-off region, where the second edge modifies more light rays closer to the first edge, smoothing the light cut-off and reducing contrast without disturbing the overall light output.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a reflector with a sharp edge is used to define the light outlet, then the light direction is precisely controlled, but the light contrast becomes too high and the illumination is non-uniform near the cut-off

Engineering Contradiction:
Improvelight direction controlVSAvoidlight uniformity
Core Design Contradiction:
Measurement precisionVSIllumination intensity

Solution Approach 1:

The reflector edge is segmented into multiple facets with different orientations. Each facet redirects light rays at slightly different angles, creating a stepped distribution that approximates a smooth cut-off while maintaining precise directional control. This segmentation resolves the contradiction by dividing the sharp edge into multiple controlled segments.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different portions of the reflector edge are given different local properties through varying facet angles and orientations. The facets closer to the central axis have different orientations than those at the periphery, allowing each local region to contribute differently to the overall light distribution. This local differentiation enables both precise direction control and improved uniformity.

Inventive Principle:
Principle #3Local quality

2Area of stationary object

If multiple punctual light sources are used to illuminate a larger area, then the coverage is increased, but the light cut-off region exhibits non-continuous light sub-regions and high contrast

Engineering Contradiction:
Improveilluminated areaVSAvoidlight continuity
Core Design Contradiction:
Area of stationary objectVSIllumination intensity

Solution Approach 1:

Multiple light sources are positioned and oriented to merge their light beams into a unified distribution pattern. The reflector facets are designed to integrate light from different sources, blending the individual beams so that their cut-off regions overlap and create a continuous illumination boundary rather than discrete steps. This merging eliminates the non-continuous sub-regions.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The solution transitions from considering light sources as separate point entities to treating them as part of a distributed volumetric source. By arranging multiple sources at different positions and orientations, the system creates an extended light-emitting volume that produces a more continuous and uniform cut-off region, adding spatial dimensionality to resolve the continuity issue.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Illumination intensity

If lenses are added at the reflector outlet to smooth the light beam, then the light uniformity is improved, but the device complexity increases and lighting efficiency may not be optimized

Engineering Contradiction:
Improvelight uniformityVSAvoidstructure complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The light-smoothing function is extracted from a separate lens component and integrated directly into the reflector structure itself. The facets are formed as part of the reflector geometry, eliminating the need for additional optical elements. This extraction reduces device complexity while maintaining the light-uniforming effect.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The reflector is given multiple functions: it not only redirects light but also performs the light-smoothing function that would otherwise require separate lenses. The same reflective surface that directs light also creates the stepped facet structure that smooths the cut-off region. This multi-functionality reduces component count and simplifies the overall device.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Illumination intensity

If the light cut-off region is smoothed by modifying more light rays, then the light uniformity is improved, but the light losses increase

Engineering Contradiction:
Improvelight uniformityVSAvoidlight loss
Core Design Contradiction:
Illumination intensityVSLoss of energy

Solution Approach 1:

The facets are designed with specific angular parameters that optimize the balance between smoothing and efficiency. By carefully selecting facet angles and orientations, the system redirects light rays to achieve a smooth cut-off while minimizing the number of rays that need to be modified. This parameter optimization ensures that only the necessary portion of light is redirected, reducing overall losses.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively smooths the light cut-off region, reduces light inhomogeneities, and maintains high lighting efficiency by modifying only the light rays in the cut-off area, allowing for easy control of light distribution without altering the reflective member.

Implementation Method 1

a reflector (or reflective member) comprising a reflective surface and a first edge, the first edge forming a light cut-off of light rays passing proximate this first edge... the reflector being arranged to reflect the light emitted by the light source(s)

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

a light-modifying member adapted to modify lighting feature(s) of light rays... the light-modifying member modifies proportionally more light rays passing proximate the first edge than light rays passing less proximate the first edge

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS9151469B2Lighting device having a smooth cut-off
Publication Date: 2015.10.06 KONINKLIJKE PHILIPS NV
  • US9151469B2 patent drawing
  • US9151469B2 patent drawing
  • US9151469B2 patent drawing

AI summary

The invention relates to a lighting device comprising: —at least one light source (11); —a reflective member (20) comprising a reflective surface (22) and an edge (21) (“first edge”) forming a light cut-off of light rays passing in a region adjacent to this first edge (21); —a light-modifying member (30) adapted to modify lighting feature(s) of light rays and having an edge (“second edge”). The light-modifying member (30) extends from the reflective member (20) to this second edge (31) over a surface area defined to receive a part of the light rays passing in said region. The second edge is designed such that, among said part of light rays, the light-modifying member (30) modifies proportionally more light rays passing proximate the first edge than light rays passing less proximate the first edge (21). The invention relates also to said light-modifying member (30) per se.