Light Module Polarization Control for Rapid Color Switching

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Solution Overview

Problem

Conventional light modules for projection or illumination arrangements suffer from slow color transitions and fixed color ratios due to the mechanical switching of phosphor wheel segments, which degrade imaging quality and are prone to noise and high production costs.

Innovation Solution

Incorporating a polarization modulator driven by a control device to dynamically modify the polarization of excitation radiation, allowing it to be split between optical paths with and without phosphors, enabling rapid color changes and variable color ratios through software control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If a phosphor wheel with mechanical switching is used, then color conversion is achieved, but the transition time between colors is slow (0.2 ms) and imaging quality deteriorates

Engineering Contradiction:
Improvecolor transition speedVSAvoidimaging quality
Core Design Contradiction:
SpeedVSManufacturing precision

Solution Approach 1:

The patent replaces the mechanical phosphor wheel switching system with an optical polarization control system. A polarization modulator dynamically adjusts the polarization state of excitation light, and a polarization beam splitter directs the light to different optical paths (with or without phosphor) based on the polarization state. This eliminates mechanical moving parts and achieves color transitions in less than 0.05 ms, significantly improving both speed and imaging quality.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The invention introduces dynamic control of light polarization states to achieve real-time color transitions. The polarization modulator can rapidly change the polarization angle of excitation light, enabling dynamic switching between different color outputs without mechanical movement. This dynamic optical control achieves transition times of less than 0.05 ms, resolving the contradiction between speed and image quality.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If a fixed phosphor wheel configuration is used, then the structure is simple, but the color ratio is fixed and cannot be changed during operation

Engineering Contradiction:
Improvecolor ratio adjustabilityVSAvoidsystem structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The system uses a polarization modulator to dynamically control the polarization state of excitation light, enabling real-time adjustment of color ratios. By varying the polarization angle, the system can direct different proportions of light to optical paths with and without phosphor, achieving flexible color mixing ratios that can be changed during operation without mechanical reconfiguration.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention changes the polarization parameter of the excitation light to control the color output. By modulating the polarization angle through electrical control signals, the system can dynamically adjust the proportion of converted light versus direct excitation light, thereby achieving variable color ratios without changing the physical structure or phosphor wheel configuration.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If mechanical switching of phosphor wheel segments is used, then color conversion is achieved, but the system is prone to noise and has high production costs

Engineering Contradiction:
Improvenoise resistanceVSAvoidproduction cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent eliminates the mechanical phosphor wheel and its associated noise issues by replacing it with an all-optical polarization control system. The polarization modulator and beam splitter system has no moving parts, thereby eliminating mechanical noise, vibration, and wear. This also simplifies the manufacturing process and reduces production costs while improving reliability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution achieves faster color switching times (less than 0.05 ms) and higher efficiency, reducing noise and production costs while maintaining high color fidelity, allowing for operation at higher frequencies and precise color control.

Implementation Method 1

a first polarization modulator arranged serially between the radiation source and the first splitter, which is designed to modify the polarization of the radiation source depending on a control signal

Methodology Applied
Scientific EffectPolarization modulation: Polarisation

Implementation Method 2

a first polarization beam splitter... which is designed to split the radiation incident on it depending on the polarization between a first and a second of two optical partial paths

Methodology Applied
Scientific EffectPolarization beam splitting: Polarisation

Implementation Method 3

at least one first phosphor, which is designed to convert the excitation radiation into a first conversion radiation

Methodology Applied
Scientific EffectPhosphorescence: Phosphorescence

Data Source

PatentUS9989839B2Light module for a projection or illumination arrangement
Publication Date: 2018.06.05 CORETRONIC CORPORATION
  • US9989839B2 patent drawing
  • US9989839B2 patent drawing
  • US9989839B2 patent drawing

AI summary

A light module includes an excitation radiation source designed to emit an excitation radiation having a polarization, at least one first phosphor, an output, at which an output signal is providable, at least one first polarization beam splitter, a first polarization modulator arranged serially between the radiation source and the first splitter. The first modulator is designed to modify the polarization of the radiation source depending on a control signal. The first splitter is designed to split the radiation incident on it depending on the polarization between a first and a second of two optical partial paths connected in parallel with one another. The first optical partial path includes the at least one first phosphor and ends at the output of the light module. The second optical partial path, whilst bypassing the at least one first phosphor, ends at the output of the light module.