Light Output Device Feedback Control for Laser Diode Protection

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Solution Overview

Problem

Existing light output devices, such as those using laser diodes, suffer from deterioration due to improper power shutdown and restart processes, which can lead to decreased performance and accelerated wear.

Innovation Solution

A light output device with a feedback-signal generating unit that gradually increases output power during startup and includes a discharge circuit controlled by a power-voltage monitoring circuit to rapidly decrease the feedback control signal during power shutdown, ensuring the light is turned off and minimizing stress on the output unit.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If power shutdown is detected via software and control to increase output is attempted, then output power is maintained, but the output unit deteriorates faster

Engineering Contradiction:
Improveoutput powerVSAvoidoutput unit durability
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

A hardware-based detection circuit is introduced as an intermediary between the power supply and the laser diode driver. This circuit directly monitors power shutdown conditions and immediately disables the driver without allowing software-based output control attempts, thereby preventing deterioration while maintaining output power stability during normal operation

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system performs preliminary detection of power shutdown conditions through hardware circuits that monitor power supply state before any output control attempts can occur. This preliminary detection immediately prevents the harmful feedback control from activating, thus protecting the output unit while maintaining normal power output

Inventive Principle:
Principle #10Preliminary action

2Stability of the object's composition

If feedback control signal decreases gradually, then output power is stable, but light cannot be turned off quickly during shutdown

Engineering Contradiction:
Improveoutput power stabilityVSAvoidlight shutdown speed
Core Design Contradiction:
Stability of the object's compositionVSSpeed

Solution Approach 1:

The feedback control signal generation is segmented into two distinct modes: gradual decrease mode during normal operation to maintain output stability, and rapid decrease mode during power shutdown detected by the hardware circuit to enable quick light turn-off. This segmentation allows the system to optimize for stability during operation and for speed during shutdown without compromise

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS8063584B2Light output device and image forming apparatus including the same
Publication Date: 2011.11.22 BROTHER KOGYO KK
  • US8063584B2 patent drawing
  • US8063584B2 patent drawing
  • US8063584B2 patent drawing

AI summary

A light output device includes a feedback-signal generating unit configured to generate a feedback control signal for maintaining output power of the light at a predetermined value. The feedback-signal generating unit generates the feedback control signal in a gradually rising manner and supplies the generated feedback control signal to the output unit so that output power of the light is gradually increased at a time of power-on. The light output device also includes a discharge circuit configured to discharge a charge stored in the feedback-signal generating unit and thereby accelerate decrease of the feedback control signal and a power-voltage monitoring circuit configured to monitor a voltage of the power supplied to the output unit. The power-voltage monitoring circuit, upon detecting shutdown of the power, controls the discharge circuit and thereby causes discharge of the charge stored in the feedback-signal generating unit.