Light-Emitting Package Sealing for Accurate Light Detection

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Solution Overview

Problem

In light-emitting devices, securing the sealing of light-emitting elements while ensuring appropriate light reception by a light-receiving element is challenging, affecting the stability of the device's operation.

Innovation Solution

A light-emitting device configuration featuring a base with distinct upper surfaces, where a first light-transmissive member seals the space containing the light-emitting elements and a second light-transmissive member supports the light-receiving element, allowing for hermetic sealing and efficient light detection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a single sealing structure is used for the light-emitting element, then the sealing is simplified, but the light-receiving element cannot be properly supported and positioned for accurate light detection

Engineering Contradiction:
Improvesealing reliabilityVSAvoidlight detection accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent divides the sealing structure into two separate members: a first light-transmissive sealing member that seals the light-emitting element, and a second light-transmissive sealing member that seals the light-receiving element. This segmentation allows each sealing member to be independently optimized for its specific function, ensuring both reliable sealing and accurate light detection positioning.

Inventive Principle:
Principle #1Segmentation

2Reliability

If the space is completely sealed to protect the light-emitting element, then stability is improved, but light reception by the light-receiving element becomes difficult

Engineering Contradiction:
Improveoperational stabilityVSAvoidlight reception capability
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent applies local quality by making the sealing members light-transmissive in the regions where light detection is required. The first and second light-transmissive sealing members are positioned and configured to allow light to pass through to the light-receiving element while maintaining the sealed environment for operational stability.

Inventive Principle:
Principle #3Local quality

3Measurement precision

If a photodiode is disposed at the upper portion for light reception, then light detection is enabled, but the sealing of the light-emitting element is compromised

Engineering Contradiction:
Improvelight detection capabilityVSAvoidsealing integrity
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent implements nesting by placing the light-receiving element within the sealed space formed by the first and second light-transmissive sealing members. The light-receiving element is positioned at a lower portion of the sealed space, allowing it to receive light from the light-emitting element through the light-transmissive sealing members without compromising the sealing integrity.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration ensures stable operation by securely sealing the light-emitting elements and enabling effective light detection, reducing dust attraction and leakage, while allowing sufficient light to be emitted externally.

Implementation Method 1

a first light-transmissive member bonded to the first upper surface, sealing a space in which the light-emitting elements are mounted

Methodology Applied
Scientific EffectLight transmission: Light

Implementation Method 2

a light-receiving element configured to receive a portion of light emitted from the one or more light-emitting elements

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Data Source

PatentUS11955768B2Light-emitting device
Publication Date: 2024.04.09 NICHIA CORP
  • US11955768B2 patent drawing
  • US11955768B2 patent drawing
  • US11955768B2 patent drawing

AI summary

A light-emitting device includes: a base including: a mount surface, and a lateral wall located around the mount surface, the lateral wall including: a pair of first protrusions located opposite to each other in a first direction which is parallel to a side of the mount surface, and a pair of second protrusions located opposite to each other in a second direction which is perpendicular to the first direction, the second protrusions being provided lower than the first protrusions; one or more light-emitting elements mounted on the mount surface of the base; a first light-transmissive member sealing a space in which the one or more light-emitting elements are mounted; and one or more wires connecting to the one or more light-emitting elements, the one or more wires being bonded on conduction regions provided on at least one of upper surfaces of the second protrusions.