360° Light Pipe Assembly With Hidden Optics for Uniform Vehicle Illumination

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Solution Overview

Problem

Existing vehicle lighting systems struggle to achieve uniform 360° illumination without visible light sources, often resulting in bright spots and reduced light efficiency due to the use of light guide optics that are visible in unlit states and have poor optical efficiency.

Innovation Solution

A system comprising overlapping light pipes with a core and cladding, surrounded by a lens with a transparent and/or translucent coating that allows diffuse light to exit uniformly, providing 360° illumination while hiding the light sources until lit, using a chromium-based reflective coating for homogenous illumination.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If light guide optics are used to achieve uniform illumination, then illumination uniformity is improved, but the optic features become visible in the unlit state which is undesirable

Engineering Contradiction:
Improveillumination uniformityVSAvoidvisibility of optic features in unlit state
Core Design Contradiction:
Illumination intensityVSObject-generated harmful factors

Solution Approach 1:

The patent removes traditional light guide optics from the system and replaces them with light pipes that have integrated diffusing properties. This extraction eliminates the visible optic features while maintaining uniform illumination through the inherent diffusing capability of the light pipe material and structure.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the optical parameters of the light transmission medium by using materials with specific diffusing properties. The light pipe is designed with controlled light scattering characteristics that enable uniform light distribution without requiring separate optic features, thus avoiding visibility issues in the unlit state.

Inventive Principle:
Principle #35Parameter changes

2Illumination intensity

If highly diffusing materials are used to achieve uniform luminous intensity, then illumination uniformity is improved, but the optical efficiency deteriorates with a milky or hazy appearance

Engineering Contradiction:
Improveuniform luminous intensityVSAvoidoptical efficiency
Core Design Contradiction:
Illumination intensityVSLoss of energy

Solution Approach 1:

The patent applies different optical properties to different regions of the light pipe. The light pipe structure is designed with specific surface treatments or internal structures in certain zones that provide controlled light scattering, while other regions maintain higher transparency to preserve optical efficiency. This localized approach achieves uniform illumination without the overall milky appearance of highly diffusing materials.

Inventive Principle:
Principle #3Local quality

3Illumination intensity

If multiple light sources are used to achieve 360° illumination with light pipes, then illumination coverage is improved, but the light sources may stand in the path of light reducing light efficiency

Engineering Contradiction:
Improve360° illumination coverageVSAvoidlight efficiency
Core Design Contradiction:
Illumination intensityVSLoss of energy

Solution Approach 1:

The patent divides the illumination system into multiple light pipes arranged in a circular or环形 configuration. Each light pipe is positioned to illuminate a specific sector, and their combined output achieves 360° coverage. The segmentation allows light sources to be positioned at the ends or sides of individual light pipes rather than in the central light path, maintaining efficiency while achieving comprehensive coverage.

Inventive Principle:
Principle #1Segmentation

4Use of energy by moving object

If LED light sources are used for backlighting, then energy efficiency is improved, but the directional nature of LEDs creates bright spots that reduce illumination uniformity

Engineering Contradiction:
Improveenergy efficiencyVSAvoidillumination uniformity
Core Design Contradiction:
Use of energy by moving objectVSIllumination intensity

Solution Approach 1:

The patent introduces the light pipe as an intermediary between the LED light source and the final illumination surface. The light pipe receives directional light from the LED and redistributes it uniformly through its length and surface. This intermediary component transforms the directional LED output into omnidirectional uniform illumination, eliminating bright spots while preserving the energy efficiency of LED technology.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves uniform and efficient 360° illumination while concealing the light sources until activated, enhancing light output and reducing the visibility of light guide features, thus improving aesthetic and safety aspects in vehicle design elements.

Implementation Method 1

Light pipes are used in such systems to deliver the light from the light source over distances to the place of illumination. Thereby light pipes rely on total internal reflection.

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 2

the transparent and/or translucent coating comprises a metal, an alloy or a conductive metalloid, preferably providing a chromium or chromium-based reflective coating, to provide a homogenous illumination

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS11840171B2Light assembly, vehicle design element, rear view device and door finisher
Publication Date: 2023.12.12 MOTHERSON INNOVATIONS CO LTD
  • US11840171B2 patent drawing
  • US11840171B2 patent drawing

AI summary

The present disclosure relates to a system comprising a light assembly for a 360° illumination of a design element, in particular configured for a vehicle design element, comprising: one or more light pipes, wherein each light pipe comprises a core, and two or more light pipes and/or two end portions of one light pipe at least partially overlap, providing at least one region of overlap to substantially close a loop; one or more light sources, disposed at least partially within an interior of the system, wherein each light source is configured to emit light based on at least receiving electrical power from an electrical power source, and each light source is arranged adjacent to and directed towards at least one of the one or more light pipes such that the emitted light results in reflected light propagating within the core and diffuse light exiting the one or more light pipes along the same; and a lens substantially enclosing the interior, the one or more light pipes and the one or more light sources, wherein the lens, having an inner surface and an outer surface disposed opposite the inner surface, is provided with a continuous transparent and/or translucent coating on the outer surface, and with the one or more light sources receiving electrical power from the electrical power source, the continuous transparent and/or translucent coating is at least partially permeable to at least some of the diffuse light which is passed through the lens; wherein the continuous transparent and/or translucent coating depends on at least one characteristic of the one or more light pipes and/or the one or more light sources, and/or the transparent and/or translucent coating comprises a metal, an alloy or a conductive metalloid, preferably providing a chromium or chromium-based reflective coating, to provide a homogenous illumination of a 360° illumination window when the one or more light sources receive electrical power from the electrical power source.