Light Pipe Homogenizer for Planar Waveguide Pumping

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Solution Overview

Problem

High-power laser systems using planar waveguides face challenges with beam alignment, pump beam uniformity, and stray light management, leading to performance issues and potential damage to components due to hot spots and non-uniform heating.

Innovation Solution

An integrated pumplight homogenizer and signal injector system, which includes a light pipe to homogenize pumplight and inject it into the planar waveguide, while also managing stray light by redirecting it away from the waveguide, thereby ensuring uniform pumping and stable beam alignment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If simple focusing optics are used to directly relay pumplight into the cladding layer, then the alignment is simplified, but hot spots are created near the ends of the planar waveguide

Engineering Contradiction:
Improvealignment simplicityVSAvoidhot spots
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

A light pipe is introduced as an intermediary component between the focusing optics and the planar waveguide cladding layer. The light pipe receives the focused pumplight and redistributes it uniformly along the cladding layer, preventing hot spots while maintaining alignment simplicity. The light pipe acts as a mediator that transforms the concentrated beam into a distributed pump source.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The light pipe transforms the spatial distribution of pumplight from a point-like focus to a line-like distribution along the cladding layer. By extending the pump source in the longitudinal dimension, the energy is distributed over a larger area, preventing localized hot spots while maintaining coupling efficiency.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of operation

If scraper mirrors with knife edges are used to inject signal beams, then signal injection is achieved, but alignment difficulty and mechanical damage risk increase

Engineering Contradiction:
Improvesignal injection capabilityVSAvoidalignment stability and component durability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The light pipe serves as a protective intermediary that guides both pumplight and signal beam. The signal beam is injected through the light pipe structure, which protects delicate features from direct exposure to stray light and mechanical damage, while still enabling effective signal injection into the planar waveguide.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The light pipe structure provides a protective envelope that shields internal components from mechanical damage and stray light. The structured design allows signal injection while protecting delicate features, replacing the need for exposed scraper mirrors with knife edges.

Inventive Principle:
Principle #30Flexible shells and thin films

3Use of energy by moving object

If conventional PWG lasers couple pumplight into the thin cladding layer, then pumping efficiency is improved, but non-uniform heating and performance degradation occur

Engineering Contradiction:
Improvepumping efficiencyVSAvoidthermal uniformity
Core Design Contradiction:
Use of energy by moving objectVSTemperature

Solution Approach 1:

The light pipe acts as a thermal management intermediary by redistributing the pump energy uniformly along the cladding layer before it reaches the core region. This prevents localized thermal accumulation while maintaining the efficient coupling of pumplight into the cladding layer for effective pumping.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The light pipe structure creates different optical properties at different locations along the cladding layer. By designing the light pipe with specific geometric features, the pump energy is distributed non-uniformly in space to achieve uniform heating along the waveguide, with each section receiving appropriate energy density for optimal thermal management.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances laser performance by reducing hot spots and non-uniform heating, improving beam quality, and preventing damage to components, leading to increased efficiency and reliability of high-power laser systems.

Implementation Method 1

The light pipe is configured to substantially homogenize the pumplight and to inject the homogenized pumplight into the planar waveguide

Methodology Applied
Scientific EffectLight homogenization:

Implementation Method 2

The light pipe is further configured to scrape stray pumplight so that the stray pumplight is redirected away from the planar waveguide

Methodology Applied
Scientific EffectLight redirection: Reflection

Data Source

PatentUS11114813B2Integrated pumplight homogenizer and signal injector for high-power laser system
Publication Date: 2021.09.07 RAYTHEON CO
  • US11114813B2 patent drawing
  • US11114813B2 patent drawing
  • US11114813B2 patent drawing

AI summary

A system includes a master oscillator configured to generate a low-power optical beam. The system also includes a planar waveguide (PWG) amplifier having one or more laser diode pump arrays, a planar waveguide, and a light pipe. The one or more laser diode pump arrays are configured to generate pumplight. The planar waveguide is configured to generate a high-power optical beam using the low-power optical beam and the pumplight. The light pipe is configured to substantially homogenize the pumplight and to inject the homogenized pumplight into the planar waveguide. The light pipe is also configured to inject the low-power optical beam into the planar waveguide.