Multi-Function Light Pipe for Custom Pattern Projection

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Solution Overview

Problem

Existing lighting assemblies with light pipes lack the ability to project varying patterns, colors, and images effectively, limiting their versatility and aesthetic appeal.

Innovation Solution

A light pipe apparatus comprising a first light source, an optical sheet, a first mask, a second light source, a clear diffusion sheet, a second mask, and a light pipe, where the masks filter and project light to create patterns and images, and the second mask allows light to pass through a longitudinal slot onto the light pipe for projection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a light pipe assembly uses a single light source and simple optical components, then the device complexity is low, but the ability to project varying patterns, colors, and images is limited

Engineering Contradiction:
Improveability to project varying patterns, colors, and imagesVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The light pipe assembly is divided into multiple functional segments: a first light source for base illumination, a second light source for edge lighting, multiple masks with different patterns, and optical sheets. Each segment can be independently controlled to create different lighting effects, enabling versatile pattern projection while maintaining modular complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The light pipe assembly integrates multiple functions into a single device: it can project various patterns through different masks, display different colors through the second light source, create both direct and edge-lit illumination modes, and generate both uniform and patterned light effects. This multi-functionality allows one device to replace multiple separate lighting systems

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If multiple masks and light sources are added to create customizable patterns, then the adaptability increases, but the device complexity increases

Engineering Contradiction:
Improvecustomizable patterns and imagesVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The optical components are arranged in a nested configuration where the first mask is positioned between the first light source and the optical sheet, the second mask is positioned between the optical sheet and the light pipe, and the second light source edges the clear diffusion sheet. This nested arrangement allows multiple functions to be compactly integrated without excessive space requirements, managing device complexity while maintaining adaptability

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the projection of customizable patterns and images, enhancing the aesthetic appeal and versatility of light pipe illumination.

Implementation Method 1

at least one optical sheet positioned above the first light source

Methodology Applied
Scientific EffectLight diffusion: Diffusion

Implementation Method 2

a first mask positioned above the at least one optical sheet... a second mask positioned above and coplanar with the clear diffusion sheet

Methodology Applied
Scientific EffectLight filtering: Filter (optical)

Implementation Method 3

a clear diffusion sheet positioned above the first mask... the second light source is positioned to illuminate an edge of the clear diffusion sheet such that the clear diffusion sheet is edge lit

Methodology Applied
Scientific EffectLight scattering: Scattering

Implementation Method 4

a light pipe positioned above the second mask and aligned with the longitudinal slot such that light passing through the longitudinal slot impinges on at least a portion of the light pipe for projection from the light pipe

Methodology Applied
Scientific EffectLight transmission: Optical Fibre

Data Source

PatentUS12571506B2Multi-function light pipe
Publication Date: 2026.03.10 FLEX N GATE ADVANCED PROD DEV LLC
  • US12571506B2 patent drawing
  • US12571506B2 patent drawing
  • US12571506B2 patent drawing

AI summary

This disclosure describes a light pipe apparatus which comprises several elements: a first light source, at least one optical sheet positioned above the first light source, a first mask comprising inverted images positioned above the optical sheet, a second light source, at least one clear diffusion sheet, a second mask comprising a slot positioned above the second mask, and a light pipe. Light in the form of an image from the first mask illuminates and passes through the clear diffusion sheet. An edge of the clear diffusion sheet is aligned with the second light source. The second mask is aligned with the faces of the clear diffusion sheet and positioned between the clear diffusion sheet and the light pipe. Each of the first light source and the second light source may be monochromatic or vary in color. Parameters such as timing, intensity, pulsing, oscillation, etc. may be independently controlled.