Light Pixel Shaper Assembly Void Elimination

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Solution Overview

Problem

Existing lighting control technologies face issues such as voids between projected pixels, high manufacturing costs, and underutilization of their potential, particularly in transmitting control instructions to receivers in a stadium setting.

Innovation Solution

The implementation of a combination of lenses and prisms in the optical path of light sources to direct light towards a projector lens, forming a cone-shaped radiation pattern, which includes a Fresnel lens and prism combination to focus and redirect infrared light efficiently, ensuring complete coverage without voids and reducing manufacturing costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a 2D pixel matrix is projected using conventional methods, then data can be transmitted to different locations, but voids appear between pixels leaving some audience members unable to receive the IR digital data stream

Engineering Contradiction:
Improvedata reception reliabilityVSAvoidcoverage area
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent transitions from a conventional 2D pixel matrix projection to a 3D volumetric light field approach. By using multiple light sources arranged in a three-dimensional configuration and employing optical elements to create light planes that intersect in space, the system fills the voids between traditional pixels and ensures continuous coverage throughout the projection volume, allowing receivers anywhere in the space to reliably receive data.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If conventional projection methods are used, then manufacturing costs are reduced, but the full potential of the technology is not exploited for other applications

Engineering Contradiction:
Improveapplication versatilityVSAvoidmanufacturing complexity
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent creates a multi-functional lighting control system where the same 3D light field projection infrastructure can simultaneously perform multiple functions: transmitting control instructions to receivers, creating immersive visual displays, enabling interactive experiences, and supporting various application scenarios. The system's modular architecture with configurable light sources and optical elements allows it to adapt to different applications without requiring complete redesign, thereby achieving high versatility while maintaining reasonable manufacturing complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Area of stationary object

If light efficiency is enhanced using optical elements, then manufacturing costs increase, but coverage without voids is achieved

Engineering Contradiction:
Improvepixel coverage areaVSAvoidmanufacturing cost
Core Design Contradiction:
Area of stationary objectVSEase of manufacture

Solution Approach 1:

The patent divides the projection space into multiple overlapping light planes created by different light sources and optical elements. Each light source with its associated optical elements (lenses, prisms) creates a segmented portion of the overall light field. This segmentation allows for optimized local coverage in each segment while the overlapping regions ensure continuous coverage throughout the entire volume, reducing the need for expensive high-power single-source solutions and enabling cost-effective manufacturing through modular assembly.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances light efficiency, reduces voids between pixels, and lowers manufacturing costs while enabling the transmission of control instructions to receivers, including sound and communication data, providing a more versatile and efficient lighting system.

Implementation Method 1

The implementation of a combination of lenses and prisms in the optical path of light sources to direct light towards a projector lens, forming a cone-shaped radiation pattern, which includes a Fresnel lens and prism combination to focus and redirect infrared light efficiently

Methodology Applied
Scientific EffectFresnel lens focusing: Fresnel Lens

Implementation Method 2

The implementation of a combination of lenses and prisms in the optical path of light sources to direct light towards a projector lens, forming a cone-shaped radiation pattern, which includes a Fresnel lens and prism combination to focus and redirect infrared light efficiently

Methodology Applied
Scientific EffectPrism refraction: Prism

Data Source

PatentUS12066182B2Method for transmitting control instructions to a plurality of receivers and receiver adapted to receive a light pixel carrying the control instructions
Publication Date: 2024.08.20 SACO TECH INC
  • US12066182B2 patent drawing
  • US12066182B2 patent drawing
  • US12066182B2 patent drawing

AI summary

Control instructions are transmitted to receivers by modulating light sources to generate light beams that are modulated with digital data streams for inducing control instructions in the light beams. Each light beam is applied to a pixel shaper element of a pixel shaper assembly to produce a light pixel, each light pixel carrying the control instructions of the light beam, each light pixel having a perimeter defined by the pixel shaper element. The pixel shaper assembly combines the light pixels into an image without significant overlap or voids between the light pixels emitted by the pixel shaper assembly. The light pixels are directed toward a projector lens for transmission toward the receivers. In a receiver, an optical receiver detects a light pixel. A controller decodes the control instructions received in the detected light pixel and uses the control instructions to control a function of the receiver.