Light-Projecting Device Segmentation for Headlamp Brightness

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional headlamps using halogen, HID, or LED lamps face challenges in projecting light to small regions due to insufficient brightness and size limitations, leading to increased device size and reduced illumination efficiency when trying to partition illuminated regions into smaller areas.

Innovation Solution

A light-projecting device comprising multiple light source units with a light emitting section and a light distribution section, where each unit projects light to a partitioned region, allowing for high brightness and efficient light distribution even with a small reflector diameter, thereby forming a desired illuminated region without unnecessary luminous flux generation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If a reflector with small diameter is used to project light to a small region, then the device size is reduced, but the brightness and light distribution characteristics deteriorate

Engineering Contradiction:
Improvedevice sizeVSAvoidbrightness
Core Design Contradiction:
Volume of moving objectVSIllumination intensity

Solution Approach 1:

The illuminated region is divided into multiple partitioned regions, with each light source unit responsible for projecting light to a specific partitioned region. This segmentation allows each light source unit to use a small-diameter reflector while collectively covering the entire desired illuminated area, thus maintaining small device size while achieving sufficient brightness through coordinated multiple units

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Multiple light source units with small-diameter reflectors are combined to achieve the overall lighting effect. Each unit contributes to a specific partitioned region, and their combined output creates the complete illuminated region with desired brightness characteristics, resolving the contradiction between small individual reflector size and overall illumination intensity

Inventive Principle:
Principle #5Merging (Combining)

2Illumination intensity

If a reflector with large diameter is used to project light to a small region, then the brightness is improved, but the device size increases

Engineering Contradiction:
ImprovebrightnessVSAvoiddevice size
Core Design Contradiction:
Illumination intensityVSVolume of moving object

Solution Approach 1:

Instead of using one large-diameter reflector, the system segments the illumination task into multiple smaller reflectors, each handling a partitioned region. This segmentation maintains brightness in each local area while reducing the overall device size, as multiple small reflectors occupy less space than a single large reflector would require

Inventive Principle:
Principle #1Segmentation

3Shape

If multiple light sources project light to the same superposed region, then the illuminated region is formed, but illumination efficiency drops due to unnecessary luminous flux generation

Engineering Contradiction:
Improveilluminated regionVSAvoidillumination efficiency
Core Design Contradiction:
ShapeVSLoss of energy

Solution Approach 1:

Each light source unit is assigned to project light to a specific partitioned region rather than all units projecting to the same region. This local quality assignment ensures that luminous flux is directed precisely where needed, eliminating unnecessary light generation and improving illumination efficiency while still forming the complete illuminated region through the combination of all partitioned regions

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables efficient formation of desired illuminated regions with reduced device size and improved light distribution characteristics, enhancing forward visibility while preventing glare for oncoming vehicles.

Implementation Method 1

a light emitting section that emits light upon receiving light

Methodology Applied
Scientific EffectLight emission upon receiving light: Fluorescence

Implementation Method 2

a light distribution section provided corresponding to the light emitting section, the light distribution section distributing light from the light emitting section to a part of an illuminated region

Methodology Applied
Scientific EffectLight distribution and direction control: Reflection

Data Source

PatentUS9328890B2Light projecting device and vehicular headlamp
Publication Date: 2016.05.03 SHARP FUKUYAMA LASER CO LTD
  • US9328890B2 patent drawing
  • US9328890B2 patent drawing
  • US9328890B2 patent drawing

AI summary

A light-projecting device according to the present invention includes a plurality of light source units including (i) a light emitting section that emits light upon receiving a laser beam and (ii) a reflector. Each of the light source units project light to a corresponding one of light-projected spots which is a region to which light is projected in an illuminated region in a partitioning manner, and the illuminated region is formed by combining a plurality of the light-projected spot.