Light-Receiving Element Pixel Groove Sequencing to Cut Leakage

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Solution Overview

Problem

Conventional light-receiving elements experience mesa interface damage during the deposition of SiN film or SiO2 film for etching masks, leading to increased leakage current.

Innovation Solution

A manufacturing method that forms a first groove exposing the first contact layer, fills it with resin, and then removes the second contact layer to form a second groove for pixel separation, thereby avoiding exposure of the mesa side surface during deposition of the etching mask films, reducing damage and leakage current.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If grooves are formed for electrode extraction and pixel separation, then electrode extraction and pixel separation are enabled, but mesa interface damage occurs and leakage current increases

Engineering Contradiction:
Improveelectrode extraction and pixel separationVSAvoidleakage current
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent applies preliminary action by forming the first groove for electrode extraction before forming the second groove for pixel separation. This sequential approach allows the side surface of the mesa to be protected during the first etching process, preventing damage that would lead to leakage current. The first groove formation is completed with proper mask deposition and etching, then the second groove is formed subsequently, ensuring that critical interfaces are not exposed to damaging conditions during mask deposition.

Inventive Principle:
Principle #10Preliminary action

2Ease of manufacture

If SiN film or SiO2 film is deposited for etching masks, then groove formation is enabled, but side surface of mesa is exposed and damage occurs

Engineering Contradiction:
Improvegroove formationVSAvoidmesa side surface damage
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The patent applies segmentation by dividing the groove formation process into two distinct stages: first forming the electrode extraction groove, then forming the pixel separation groove. This segmentation allows for controlled exposure and protection of the mesa side surface at different process stages. During the first mask deposition, the side surface is protected, and subsequent processing steps are designed to minimize exposure, thereby reducing damage while still enabling both types of grooves to be formed.

Inventive Principle:
Principle #1Segmentation

3Device complexity

If conventional groove formation process is used, then manufacturing is simplified, but leakage current increases due to interface damage

Engineering Contradiction:
Improvemanufacturing processVSAvoidleakage current
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent implements preliminary action by establishing the first groove structure with proper mask protection before proceeding to second groove formation. This preliminary structuring creates a protected configuration that prevents mesa interface damage during subsequent processing. The method maintains manufacturing simplicity by using standard deposition and etching techniques, but sequences them to achieve better reliability outcomes.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS12610630B2Method of manufacturing a light-receiving element and light-receiving element
Publication Date: 2026.04.21 SUMITOMO ELECTRIC INDUSTRIES LTD
  • US12610630B2 patent drawing
  • US12610630B2 patent drawing
  • US12610630B2 patent drawing

AI summary

A method of manufacturing a light-receiving element of the present disclosure includes forming a first contact layer at one surface of a substrate, forming a light receiving layer on the first contact layer, forming a second contact layer on the light receiving layer, removing a portion of each of the second contact layer, the light receiving layer, and the first contact layer and forming a first groove at which the first contact layer is exposed, filling the first groove with a resin, and after filling the first groove with the resin, removing the second contact layer and forming a second groove separating pixels.