Light-Reflecting Member Structure for Uniform Surface Brightness

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing light source devices experience uneven brightness in the light-emitting surface due to regions where light sources cannot be placed, leading to irregular light distribution.

Innovation Solution

A light-reflecting member with demarcated regions of varying heights and wall configurations that facilitate efficient light reflection, including first regions with uniform inner wall portions and second regions with lower outer wall portions, ensuring even light distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If light sources are arranged in a matrix on a substrate with light-reflecting wall portions surrounding each light source, then light distribution is demarcated into regions, but uneven brightness occurs in the light-emitting surface due to regions where light sources cannot be placed

Engineering Contradiction:
Improvebrightness uniformityVSAvoidlight source placement flexibility
Core Design Contradiction:
Illumination intensityVSEase of manufacture

Solution Approach 1:

The patent applies local quality by differentiating between first regions (with uniform wall heights) and second regions (with lower outer wall portions) to create localized optical characteristics. This allows light to be reflected differently in different areas, compensating for the absence of light sources in certain regions and achieving overall brightness uniformity across the light-emitting surface.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent introduces height variation as an additional dimension to control light reflection. By creating wall portions with different heights (first wall portions with height H1 and second wall portions with height H2 where H2 < H1), the patent adds a vertical dimension to the otherwise two-dimensional light source arrangement, enabling compensation for missing light sources through three-dimensional light path control.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Device complexity

If demarcated regions include areas where light sources cannot be disposed, then the light-reflecting member structure is simplified, but uneven brightness occurs within the light-emitting surface

Engineering Contradiction:
Improvelight-reflecting member structureVSAvoidbrightness uniformity
Core Design Contradiction:
Device complexityVSIllumination intensity

Solution Approach 1:

The patent applies parameter changes by varying the height parameter of the light-reflecting wall portions across different regions. Specifically, the outer wall portions in second regions have a smaller height (H2) compared to the inner wall portions (H1), creating a gradient in the light reflection parameter that compensates for the absence of light sources and maintains brightness uniformity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent implements local quality by creating distinct first regions with uniform wall heights and second regions with lower outer wall portions. This local differentiation in wall height allows each region to be optimized for its specific function: first regions for direct light reflection and second regions for compensating light distribution in areas without light sources.

Inventive Principle:
Principle #3Local quality

3Illumination intensity

If wall portions surrounding demarcated regions have varying heights, then light reflection is optimized for even distribution, but manufacturing complexity increases

Engineering Contradiction:
Improvelight distribution evennessVSAvoidwall portion height variation
Core Design Contradiction:
Illumination intensityVSEase of manufacture

Solution Approach 1:

The patent applies segmentation by dividing the light-reflecting member into distinct first regions and second regions with different wall height characteristics. This segmentation allows each region to be independently optimized for light reflection while maintaining overall manufacturing feasibility through modular design and standardized production processes.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces or prevents uneven brightness in the light-emitting surface by optimizing light reflection, even when light sources cannot be placed in all regions.

Implementation Method 1

a plurality of first wall portions 11W and a plurality of second wall portions 12W... light from the LED light sources being directed by the inclined surfaces towards the side on which the chassis is open

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentEP4063945B1Light-reflecting member and light source device
Publication Date: 2025.12.24 NICHIA CORP
  • EP4063945B1 patent drawingFigure 1A
  • EP4063945B1 patent drawingFigure 1B
  • EP4063945B1 patent drawingFigure 1C

AI summary

A light-reflecting member includes a plurality of first regions and a plurality of second regions. The first regions are each defined by a first portion and a plurality of first wall portions surrounding the first portion in a plan view with the first wall portions being connected to the first portion. The first regions are arranged in a tessellation in the plan view. The second regions are arranged on an outer side relative to the first regions in the plan view. Each of the second regions includes a second portion located higher than the first portion of each of the first regions. The second portion is connected to at least one second wall portion on a side closer to an adjacent one of the first regions, the at least one second wall portion having a height smaller than a height of the first wall portion as measured from the first portion.