Light-Responsive Origami Structures for Lightweight Flight Control

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Solution Overview

Problem

Existing morphing aerodynamic structures, such as high-altitude kites for power generation, are inefficient due to the weight added by control units that manage flight dynamics, reducing their overall efficiency.

Innovation Solution

Implementing a deployable origami structure with a light-responsive polymer on its outer covering, which changes shape when activated by predefined light, allowing control of flight dynamics without mechanical control units, and optionally using heating elements to revert the shape change.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a control unit is attached to the bridle of the kite to control flight dynamics, then the kite can be controlled to fly in a figure-eight pattern, but the control unit adds weight to the kite and reduces overall efficiency

Engineering Contradiction:
Improvecontrol of flight dynamicsVSAvoidweight of kite
Core Design Contradiction:
Ease of operationVSWeight of moving object

Solution Approach 1:

The patent replaces the mechanical control unit with a light-responsive polymer coating applied to the kite canopy. When exposed to light, the polymer changes shape, causing the kite canopy to morph and alter flight dynamics without requiring any mechanical control components attached to the bridle or structure.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The light-responsive polymer changes its physical properties (shape) in response to light exposure, thereby changing the aerodynamic parameters of the kite canopy. This allows dynamic control of flight characteristics through material property changes rather than mechanical adjustments.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If a control unit is attached to the bridle of the kite, then flight control is enabled, but the device complexity increases

Engineering Contradiction:
Improvecontrol of flight dynamicsVSAvoidcomplexity of control system
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent eliminates the mechanical control unit entirely, replacing it with a light-responsive polymer coating on the kite canopy. This substitution removes complex mechanical components, sensors, and control systems while maintaining flight control capability through optical-mechanical coupling.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The light-responsive polymer automatically responds to light exposure by changing shape, providing self-controlled morphing of the kite canopy. This eliminates the need for external control units, sensors, and power systems that would otherwise be required to actuate control surfaces.

Inventive Principle:
Principle #25Self-service

3Stability of the object's composition

If heating elements are used to revert the shape change of the light-responsive polymer, then the origami structure can return to its original shape, but additional components and energy consumption are required

Engineering Contradiction:
Improvereversibility of shape changeVSAvoidcomplexity of morphing system
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The light-responsive polymer undergoes a phase transition or reversible structural change when exposed to light, allowing it to switch between different shapes. Heating elements provide thermal energy to reverse this transition, enabling the polymer to return to its original configuration without permanent deformation.

Inventive Principle:
Principle #36Phase transitions

Solution Approach 2:

The heating elements utilize thermal expansion or thermally-induced structural changes in the light-responsive polymer to revert the shape. By applying controlled heat, the polymer material expands or contracts in a way that restores the original geometry of the origami structure.

Inventive Principle:
Principle #37Thermal expansion

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances the efficiency of morphing aerodynamic structures by reducing weight and improving control over flight paths, such as a figure-eight pattern, while maintaining or increasing energy generation efficiency.

Implementation Method 1

a light-responsive polymer disposed on the outer covering. The light-responsive polymer is configured to change shape when activated by a predefined light

Methodology Applied
Scientific EffectLight-responsive polymer shape change: Photochromism

Implementation Method 2

the at least one heating element is configured to heat the light-responsive polymer such that the shape of the deployable aerodynamic origami structure moves from the second shape towards the first shape

Methodology Applied
Scientific EffectHeating: Heating

Data Source

PatentUS12391378B2Morphing origami structures with light-responsive polymers
Publication Date: 2025.08.19 TOYOTA JIDOSHA KK
  • US12391378B2 patent drawing
  • US12391378B2 patent drawing
  • US12391378B2 patent drawing

AI summary

A morphing structure includes a deployable aerodynamic origami structure with an outer covering having a plurality of creases, a tether attached to the deployable origami structure, and a light-responsive polymer disposed on one or more of the creases of the outer covering. The light-responsive polymer is configured to change shape when activated by a light and the deployable origami structure configured to change from a first shape to a second shape different than the first shape when the light-responsive polymer is activated. In some variations, the morphing structure also includes at least one heating element disposed on one or more of the creases of the outer covering and the at least one heating element is configured to heat the light-responsive polymer such that the shape of the deployable aerodynamic origami structure moves from the second shape to the first shape.