Light Scanning Device Dot Displacement Correction

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Solution Overview

Problem

Conventional electrophotographic image forming apparatuses face challenges in maintaining image density uniformity due to dot displacement in the main scanning direction, caused by vibrations and other factors, which affect the quality of the output.

Innovation Solution

The apparatus incorporates a light scanning device with multiple light-emitting portions arranged at a predetermined angle, a polygon mirror for scanning light beams, and a control portion that adjusts the timing of light emission based on evaluation charts to correct dot displacement, using a first and second evaluation pattern with specific dot row arrangements to detect and correct density differences.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If multiple light emitters are arranged linearly at the tip of the main body portion to form multi-beam scanning, then the speed of image output is increased, but dot displacement occurs in the main scanning direction due to vibrations and conveying system variations

Engineering Contradiction:
Improvespeed of image outputVSAvoiddot position accuracy
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent applies preliminary action by forming evaluation charts before actual image formation to detect dot displacement characteristics. The control portion adjusts light emission timing based on pre-detected displacement data, allowing correction before normal operation. This resolves the contradiction by preparing correction data in advance, enabling high-speed multi-beam scanning while maintaining dot position accuracy through pre-calibrated timing adjustments.

Inventive Principle:
Principle #10Preliminary action

2Manufacturing precision

If the number of light emitters is increased to improve resolution and scanning speed, then image quality is enhanced, but the complexity of controlling light emission timing increases

Engineering Contradiction:
Improveimage resolutionVSAvoidcontrol portion complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent applies segmentation by dividing the control task into separate evaluation and correction phases. The control portion segments the light emitters into multiple groups, each with independently controllable emission timing. By segmenting the control process and using evaluation charts to detect displacement patterns, the system manages complexity while maintaining high resolution through precise individual emitter timing control.

Inventive Principle:
Principle #1Segmentation

3Device complexity

If evaluation charts with single dot rows are used to detect dot displacement, then the detection process is simple, but the ability to detect density changes and displacement accurately is insufficient

Engineering Contradiction:
Improveevaluation chart structureVSAvoiddot displacement detection accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent applies asymmetry by creating evaluation charts with deliberately asymmetric dot row arrangements. The first and second dot rows are positioned at different locations in the subscanning direction, creating an asymmetric pattern that amplifies detectable density changes when dot displacement occurs. This asymmetric design enhances measurement precision by making displacement effects more pronounced, while the evaluation chart structure remains relatively simple.

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively corrects dot displacement, ensuring improved image density uniformity and accuracy in image formation by adjusting the light emission timing, thereby enhancing the overall quality of the output images.

Implementation Method 1

a polygon mirror which deflects and scans light beams emitted from the light-emitting portions

Methodology Applied
Scientific EffectLight reflection and deflection: Reflection

Implementation Method 2

uses the light beams to form an electrostatic latent image on an image carrying member

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Data Source

PatentUS12050410B2Image forming apparatus
Publication Date: 2024.07.30 KYOCERA DOCUMENT SOLUTIONS INC
  • US12050410B2 patent drawing
  • US12050410B2 patent drawing
  • US12050410B2 patent drawing

AI summary

An image forming apparatus includes a light scanning device, a developing portion, a control portion and a storage portion. The storage portion stores an evaluation chart. The evaluation chart includes a first evaluation pattern and a second evaluation pattern. The first evaluation pattern includes a first patch row. The first patch row is formed by arranging a plurality of first evaluation patches. The first evaluation patch includes a first dot row and a second dot row. The second evaluation pattern includes a second patch row. The second patch row is formed by arranging a plurality of second evaluation patches.