Light Scanning Device Housing Segmentation for Dust Shielding

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Solution Overview

Problem

Existing light scanning devices face challenges in suppressing the intrusion of fine dust particles, which reduces the reflectivity of the polygonal mirror and affects image quality due to the design of the connector insertion hole and the difficulty in achieving a tight seal, leading to potential contamination and image deterioration.

Innovation Solution

The light scanning device incorporates a housing with an interior and exposed section separated by elastic separators, enhancing dust shielding properties by using a substrate with distinct regions for the polygonal mirror and connector, and employing a cover member that seals the interior section while allowing the exposed section to be externally accessible, thereby reducing air turbulence and dust intrusion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a connector insertion hole is provided in the elastic member to allow connector insertion from outside, then ease of operation is improved, but the sealing property deteriorates allowing fine dust particles to intrude

Engineering Contradiction:
Improveconnector insertionVSAvoidfine dust particle intrusion
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The housing is divided into an interior section (containing the polygonal mirror) and an exposed section (accessible from outside), separated by a partition wall. The connector insertion hole is located only in the exposed section, allowing connector access without compromising the seal of the interior section.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The connector insertion function is extracted from the interior section and relocated to the exposed section. This allows the interior section to maintain its hermetic seal while the exposed section provides external access for connector insertion and removal.

Inventive Principle:
Principle #2Taking out (Extraction)

2Productivity

If the polygonal mirror rotates at high speed to increase productivity, then productivity is improved, but foreign matter adhesion increases due to positive and negative pressure regions

Engineering Contradiction:
Improvescanning speedVSAvoidforeign matter adhesion
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The interior section containing the polygonal mirror is sealed to create a protected environment isolated from the external atmosphere. This hermetic seal prevents foreign matter such as dust particles and mist from entering the interior section, even when the polygonal mirror rotates at high speeds and generates positive and negative pressure regions that would otherwise attract contaminants.

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

3Ease of operation

If the connector insertion hole deforms or forms gaps during connector insertion/removal, then ease of operation is improved, but the sealing property deteriorates

Engineering Contradiction:
Improveconnector insertionVSAvoidsealing property
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The housing is segmented into interior and exposed sections with the connector insertion hole located only in the exposed section. This segmentation ensures that connector insertion and removal operations occur in the exposed section only, preventing any deformation or gap formation that would compromise the seal of the interior section.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively suppresses the intrusion of fine dust particles, maintaining high reflectivity and image quality by creating a hermetic seal between the interior and exposed sections, even during connector connection processes, and supports increased polygonal mirror rotation speeds without compromising shielding properties.

Implementation Method 1

an elastic member is disposed in the cutout, and a connector extends through the elastic member

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS10735613B2Light scanning device and image forming apparatus
Publication Date: 2020.08.04 SHARP KK
  • US10735613B2 patent drawing
  • US10735613B2 patent drawing
  • US10735613B2 patent drawing

AI summary

In a light scanning device, a substrate equipped with a polygonal mirror is disposed astride an interior section and an exposed section of a housing. The substrate is provided with a separator that comes into contact with a front face thereof. The separator separates the substrate into a first region disposed in the interior section and a second region disposed in the exposed section. The polygonal mirror is provided in the second region of the substrate.