Light Sensor Inventory Detection for Retail Containers

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Solution Overview

Problem

Retail settings face challenges in accurately tracking and locating containers with low inventory, particularly those holding promotional or non-standard merchandise items that are frequently moved or have changing contents, leading to potential stockouts and customer dissatisfaction.

Innovation Solution

A system utilizing ambient light sensors calibrated to detect changes in light levels, which trigger a control circuit to signal low inventory conditions, with an array of sensors and a server to identify and address the location and type of merchandise, including visual and audio indicators to alert staff for restocking.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If movable containers holding promotional items are frequently relocated to different locations within the shopping facility, then the adaptability of the inventory system to changing merchandise needs is improved, but the ability to accurately track and locate these containers deteriorates

Engineering Contradiction:
Improveadaptability to changing merchandise needsVSAvoidlocation tracking accuracy
Core Design Contradiction:
Adaptability or versatilityVSLoss of information

Solution Approach 1:

The patent uses light sensors to detect changes in ambient light conditions that occur when containers are moved to different locations. The system monitors light level changes to identify container relocation events and updates location information accordingly, enabling continuous tracking despite frequent moves

Inventive Principle:
Principle #32Color changes

Solution Approach 2:

The system implements feedback through light sensors that continuously monitor ambient light conditions around containers. When light levels change indicating container movement, the system receives feedback and updates the container's location data, maintaining accurate tracking information dynamically

Inventive Principle:
Principle #23Feedback

2Measurement precision

If light sensors are used to detect inventory levels in movable containers, then the measurement of low inventory conditions is improved, but the reliability of detection deteriorates due to varying ambient light conditions

Engineering Contradiction:
Improvelow inventory detection accuracyVSAvoiddetection consistency
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The system performs preliminary calibration of light sensors to establish baseline light level thresholds for each container location before inventory monitoring begins. This preliminary action allows the system to distinguish between light changes caused by container movement versus those caused by inventory depletion, improving detection reliability

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements dynamic threshold adjustment where light level thresholds are not fixed but adapt based on ambient lighting conditions and container location. The system dynamically adjusts detection parameters to maintain measurement precision despite varying environmental light conditions

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively identifies and locates containers with low inventory, preventing stockouts by transmitting signals to a server for restocking, ensuring timely replenishment and maintaining customer satisfaction.

Implementation Method 1

a light sensor disposed in the container, the light sensor calibrated to detect an ambient light level

Methodology Applied
Scientific EffectPhotoelectric Effect: Photoelectric Effect

Data Source

PatentUS10565552B2Systems and methods for locating containers with low inventory
Publication Date: 2020.02.18 WALMART APOLLO LLC
  • US10565552B2 patent drawing
  • US10565552B2 patent drawing
  • US10565552B2 patent drawing

AI summary

In some embodiments, apparatuses and methods are provided herein useful to locating containers with low inventory in a shopping facility. Some of these embodiments include systems for identifying and determining the location of containers in a low inventory condition in shopping facilities, the system comprising: a container configured to hold merchandise items in a shopping facility; a light sensor disposed in the container, the light sensor calibrated to detect an ambient light level and to respond when the detected ambient light level exceeds a predetermined ambient light threshold; and a control circuit operatively coupled to the light sensor and configured to transmit a signal indicating a low inventory condition when the light sensor determines the detected ambient light level exceeds the predetermined ambient light threshold.