Solid-State Light Source Array Cooling Configuration

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Solution Overview

Problem

Existing projection display apparatuses face challenges in miniaturization due to the size constraints imposed by the cooling mechanisms of solid-state light sources, which limit the compactness of the light source device and the overall apparatus.

Innovation Solution

The light source device incorporates a configuration where the third solid-state light source array, requiring the lowest target cooling temperature, is positioned on one side, and the first and second solid-state light source arrays, capable of operating under higher temperatures, are positioned on the other side, allowing for a reduced size without compromising cooling efficiency. This configuration utilizes a light combiner with dichroic mirrors and a half mirror to combine and direct color lights into a single optical path, minimizing the space required for the cooling mechanisms and enhancing light efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If solid-state light sources are used to achieve miniaturization and high efficiency, then light utilization efficiency is improved, but the cooling mechanism size increases and restricts further miniaturization

Engineering Contradiction:
Improvelight utilization efficiencyVSAvoidcooling mechanism size
Core Design Contradiction:
Use of energy by moving objectVSVolume of stationary object

Solution Approach 1:

The patent divides the solid-state light source system into three separate arrays (blue, green, red) with different cooling requirements. By segmenting the light sources and their cooling mechanisms, the system can optimize cooling for each color independently, reducing the overall cooling mechanism size while maintaining high light utilization efficiency.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent arranges the three solid-state light source arrays in a triangular configuration around the optical axis, utilizing spatial distribution in multiple dimensions. This dimensional arrangement allows each array to have its own optimized cooling path while maintaining compact overall structure, resolving the contradiction between miniaturization and cooling requirements.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If multiple solid-state light source arrays are arranged to combine color lights, then light combination efficiency is improved, but device complexity increases

Engineering Contradiction:
Improvelight combination efficiencyVSAvoidlight source device complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent merges the optical paths of three separate solid-state light source arrays through a shared optical system. The light combining mechanism integrates blue, green, and red light paths into a single projection path, achieving high light combination efficiency while managing device complexity through unified optical design.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent designs a universal optical system that handles multiple color lights (blue, green, red) from different solid-state light source arrays. The optical components are configured to universally process and combine different wavelengths, improving light combination efficiency while avoiding the need for separate processing systems for each color.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This arrangement enables a more compact light source device and projection display apparatus by optimizing the placement of cooling mechanisms and light combination, reducing the size of the installation area while maintaining efficient light usage and temperature control.

Implementation Method 1

a light combiner for combining the first to third color lights respectively from the first to third solid-state light source arrays into a combined color light

Methodology Applied
Scientific EffectLight combination:

Data Source

PatentUS11550213B2Light source device and projection display apparatus
Publication Date: 2023.01.10 PANASONIC PROJECTOR & DISPLAY CORPORATION
  • US11550213B2 patent drawing
  • US11550213B2 patent drawing
  • US11550213B2 patent drawing

AI summary

The light source device includes a first solid-state light source array emitting a first color light, a second solid-state light source array emitting a second color light, a third solid-state light source array emitting a third color light, and a light combiner for combining the first to third color lights respectively from the first to third solid-state light source arrays into a combined color light, and emitting a light flux of the combined color light in the same direction. The third solid-state light source array requiring the lowest target cooling temperature among the first to third solid-state light source arrays is disposed on a first side, and the first and second solid-state light source arrays are disposed on a second side, with an optical axis of the light flux emitted from the light combiner, as a boundary.