Light Source Device with Integrated Glass Cover Damage Detection

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Solution Overview

Problem

Conventional light source devices lack a feedback mechanism to detect damage to the light permeable member, potentially causing harm to human eyes if the member is delaminated by external forces.

Innovation Solution

A light source device design that includes a substrate, electrode layers, a light emitting unit, a surrounding frame, a conductive unit, and detecting circuits formed on the light permeable member, allowing for electrical coupling and impedance testing to monitor damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional light source device operates without a feedback mechanism, then the device structure remains simple, but the light permeable member may be delaminated by external forces causing harm to human eyes

Engineering Contradiction:
Improvesafety of light source deviceVSAvoidstructure of light source device
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements a feedback mechanism by forming detecting circuits directly on the light permeable member (glass cover). These detecting circuits include conductive patterns that create electrical pathways across the glass surface, allowing the system to monitor the integrity of the light permeable member in real-time. When delamination or damage occurs, the electrical continuity is disrupted, triggering a feedback signal to the control circuit, which then shuts down the light emitting units to prevent eye harm.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent introduces an intermediary conducting layer (such as ITO - indium tin oxide) on the light permeable member that serves as both an optical transparent layer and an electrical conductor. This intermediary layer enables the formation of detecting circuits without compromising the light transmission function of the glass cover, allowing simultaneous achievement of optical performance and damage detection capability.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If detecting circuits are formed on the light permeable member, then damage detection capability is improved, but the manufacturing process becomes more complex

Engineering Contradiction:
Improvedetection of light permeable member damageVSAvoidmanufacturing process of light source device
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent merges the detecting circuits with the light permeable member by forming conductive patterns directly on the glass cover surface using techniques such as sputtering, evaporation, or screen printing. This integration eliminates the need for separate detection components and reduces the number of assembly steps. The conducting layer is deposited during the glass manufacturing process or as a subsequent layer, creating a unified structure that combines optical and detection functions.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The light permeable member is designed to serve multiple functions simultaneously: it acts as the protective glass cover, the light transmission medium, and the substrate for the detecting circuits. The conducting layer on the glass cover provides both optical transparency and electrical conductivity, enabling the glass cover to function as both an optical component and a sensing element, thereby reducing overall device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If the conductive unit includes pads at different heights on the surrounding frame, then electrical coupling flexibility is improved, but the device structure becomes more complex

Engineering Contradiction:
Improveelectrical coupling configurationVSAvoidstructure of surrounding frame
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent utilizes vertical dimensionality by creating pads at different heights on the surrounding frame. This multi-level pad structure allows electrical connections to be established at various vertical levels, accommodating different routing requirements and enabling flexible electrical coupling between components. The height variation in pad positioning provides additional spatial freedom for trace routing and component placement without increasing planar complexity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS10895374B2Light source device
Publication Date: 2021.01.19 LITE ON OPTO TECH (CHANGZHOU) CO LTD
  • US10895374B2 patent drawing
  • US10895374B2 patent drawing
  • US10895374B2 patent drawing

AI summary

A light source device includes a substrate, an upper electrode layer and a lower electrode layer both respectively disposed on two opposite surfaces of the substrate, a light emitting unit mounted on the upper electrode layer, a surrounding frame disposed on the substrate and surrounding the light emitting unit, a conductive unit disposed on the surrounding frame, a light permeable member disposed on the surrounding frame and covering the light emitting unit, and a detecting circuit formed on an outer surface of the light permeable member. The lower electrode layer includes two coplanar sub-layers. The light emitting unit is electrically coupled to one of the two sub-layers through the upper electrode layer. The detecting circuit includes two contacts connected to the conductive unit, and is electrically coupled to the second lower electrode sub-layer by the conductive unit electrically coupled to the other one of the two sub-layers.