Light Source Apparatus Homogenization for Projection Uniformity

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Solution Overview

Problem

Conventional light source devices in projection technology suffer from poor color uniformity due to uneven light distribution, leading to color unevenness in projected images, particularly when the blue light is obliquely incident to the wavelength conversion device.

Innovation Solution

A light source device incorporating a fly-eye lens pair for light homogenization and imaging, combined with an optical path correcting assembly, ensures uniform light distribution by adjusting the optical axis of the reflected light to coincide with the incident light, even when the beam is obliquely incident, thereby maintaining uniformity and correcting for positional deviations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If the blue light is obliquely incident to the wavelength conversion device, then the light utilization rate is improved, but the color uniformity deteriorates due to uneven light distribution

Engineering Contradiction:
Improvelight utilization rateVSAvoidcolor uniformity
Core Design Contradiction:
Use of energy by moving objectVSManufacturing precision

Solution Approach 1:

A fly-eye lens pair is introduced as an intermediary optical element between the incident blue light and the wavelength conversion device. The lens pair homogenizes the oblique incident light and corrects its optical path, ensuring uniform light distribution across the conversion device surface while maintaining high light utilization rate. This mediator resolves the contradiction by transforming the uneven oblique incident light into uniform illumination.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The optical path angle of the incident light is changed from a large oblique angle to a smaller angle through the fly-eye lens pair. By adjusting the optical path parameters (incident angle, distribution uniformity), the system achieves both high light utilization and uniform color distribution, resolving the contradiction between these two parameters.

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If the main optical axis of the reflected light does not coincide with the incident light, then the light path design is simplified, but the light spot uniformity deteriorates

Engineering Contradiction:
Improveoptical path designVSAvoidlight spot uniformity
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The fly-eye lens pair serves as a mediator that corrects the optical path of reflected light, ensuring that the main optical axis of the reflected light coincides with the incident light. This intermediary element maintains light spot uniformity while allowing flexible optical path design, resolving the contradiction between design simplicity and uniformity.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Manufacturing precision

If the fly-eye lens pair is used for light homogenization, then the light distribution uniformity is improved, but the device complexity increases

Engineering Contradiction:
Improvelight distribution uniformityVSAvoidoptical system structure
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The fly-eye lens pair consists of multiple lens units arranged in a segmented pattern. Each lens unit independently processes a portion of the incident light, and their combined effect achieves uniform light distribution. This segmentation approach improves uniformity while keeping each individual lens unit simple, partially offsetting the increased device complexity.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively improves light utilization and maintains uniformity of the light spot on the wavelength conversion device, ensuring consistent color distribution and reducing the impact of deflections or installation errors, resulting in a more uniform projected image.

Implementation Method 1

a first light source 201, a fly-eye lens pair 202, a light guiding system... The first exciting light L1 is homogenized by the fly-eye lens pair 202

Methodology Applied
Scientific EffectLight homogenization: Lens

Implementation Method 2

the wavelength conversion section absorbs the first exciting light L1 and emits excited light L3

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Implementation Method 3

the first exciting light L1 is obliquely incident to a surface of the reflective section and is reflected to form second exciting light L2

Methodology Applied
Scientific EffectOptical reflection: Reflection

Implementation Method 4

the collecting lens 205 is configured to collect the excited light L3 and the second exciting light L2

Methodology Applied
Scientific EffectOptical focusing: Lens

Data Source

PatentEP3598229B1Light source apparatus and projection system
Publication Date: 2023.06.21 APPOTRONICS CORP LTD
  • EP3598229B1 patent drawingFigure 1~2
  • EP3598229B1 patent drawingFigure 3~4
  • EP3598229B1 patent drawingFigure 5~6

AI summary

Disclosed is a light source device, including a first light source (201), a fly-eye lens pair (202), a light guiding system and a wavelength conversion device (206). The first light source (201) emits first exciting light (L1) which is homogenized by the fly-eye lens pair and then incident to the light guiding system. The light guiding system guides the first exciting light (L1) to the wavelength conversion device (206). The wavelength conversion device (206) includes a wavelength conversion section and a reflective section. The wavelength conversion section absorbs the first exciting light (L1) and emits excited light (L3). The first exciting light (L1) is obliquely incident to the reflective section and is reflected to form second exciting light (L2). The light guiding system is also used for collecting the excited light (L3) and the second exciting light (L2) and guiding the excited light (L3) and the second exciting light (L2) to exit along an exiting light channel. The light guiding system includes an optical path correcting assembly (209) that is located on an optical path of the second exciting light (L2), reflects the second exciting light (L2) in such a manner that main optical axes of the reflected second exciting light and he excited light coincide. The fly-eye lens pair (202) includes first and second lens arrays arranged in the direction of the first exciting light (L1). Lens units composing the first lens array are configured to perform imaging with overlap on a surface of the wavelength conversion device (206).