Integrating Light Source into Mirror Housing for Compact Optical Devices

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Solution Overview

Problem

The existing optical devices, such as projectors and copiers, are bulky due to the separate arrangement of the light source and mirror element housing body, making it difficult to downsize them.

Innovation Solution

Integrating the light source within the mirror element housing body, which accommodates and seals the mirror element, allowing for a more compact design by eliminating the need for a support member and reducing costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the light source is arranged separately from the mirror element housing body, then the light source can be easily replaced and maintained, but the overall device size increases

Engineering Contradiction:
Improveease of maintenanceVSAvoiddevice size
Core Design Contradiction:
Ease of manufactureVSVolume of moving object

Solution Approach 1:

The patent combines the light source with the mirror element housing body by providing the light source inside the housing body, integrating two previously separate components into one unified structure, thereby reducing overall device size while maintaining functionality

Inventive Principle:
Principle #5Merging (Combining)

2Volume of moving object

If the light source is integrated inside the mirror element housing body, then the device size is reduced, but the light source becomes harder to access for maintenance

Engineering Contradiction:
Improvedevice sizeVSAvoidease of maintenance
Core Design Contradiction:
Volume of moving objectVSEase of repair

Solution Approach 1:

The patent extracts the light source from its traditional separate position and places it inside the mirror element housing body, repositioning the component to achieve compact integration while the housing body structure provides access pathways for maintenance

Inventive Principle:
Principle #2Taking out (Extraction)

3Stability of the object's composition

If separate support members are used to hold the light source, then the light source positioning is stable, but the device complexity and size increase

Engineering Contradiction:
Improvelight source positioning stabilityVSAvoidstructural complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The mirror element housing body serves multiple functions: it houses the mirror element, seals the optical space, and simultaneously provides support and positioning for the light source, eliminating the need for separate support members and reducing structural complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This integration enables a significant downsizing of the optical device while maintaining functionality, reducing costs and eliminating the need for additional components like color filters for color image display.

Implementation Method 1

a mirror element (104) including a plurality of mirrors (109) arranged in a lattice shape... Each of the plurality of mirrors (109) is designed to change its angle independently... The ON state refers to a state where light from the light source (101) is reflected onto the projection lens (105)

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS7470891B2Optical device
Publication Date: 2008.12.30 SHINKO ELECTRIC IND CO LTD
  • US7470891B2 patent drawing
  • US7470891B2 patent drawing
  • US7470891B2 patent drawing

AI summary

The optical device 10 includes a light source 13, a mirror element 12 including a mirror 36 for reflecting light emitted from the light source 13 in a predetermined direction, and a mirror element housing body 11 that accommodates the mirror element 12 as well as seals a space D where the mirror element 12 is accommodated, characterized in that the light source 13 is provided inside the mirror element housing body 11.