Light Source Module Substrate Layout for Uniform Luminance

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Solution Overview

Problem

Existing lighting devices with integrated light emitting diodes (LEDs) face challenges in slimming and thinning due to complex assembly configurations, which restrict the arrangement of LEDs and result in non-uniform luminance.

Innovation Solution

A light source module design featuring a substrate with mounted light emitting device packages and driving devices, along with a connection terminal system where the interval between the connection terminals and the substrate ends is equal to or greater than the interval between the LEDs, allowing for flexible arrangement and improved heat dissipation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the light emitting module and driving module are assembled separately, then the driving function is reliable, but the device complexity increases and workability is reduced

Engineering Contradiction:
Improvedriving functionVSAvoidassembly configuration
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the light emitting module and driving module into a single integrated structure where the driving devices are mounted on the same substrate as the light emitting devices. This merging eliminates the need for separate assembly of two modules, reducing device complexity and improving workability while maintaining the reliable driving function through integrated circuit design.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The substrate serves multiple functions: it acts as the mounting platform for light emitting devices, the mounting platform for driving devices, and the interconnection medium between them. This multi-functionality reduces the overall component count and assembly complexity while ensuring reliable electrical connections for driving the LEDs.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If the light emitting module and driving module are assembled separately, then the driving function is reliable, but the device thickness increases making it difficult to slim and thin

Engineering Contradiction:
Improvedriving functionVSAvoiddevice thickness
Core Design Contradiction:
ReliabilityVSLength of stationary object

Solution Approach 1:

By merging the driving module with the light emitting module onto a single substrate, the patent eliminates the need for stacked or side-by-side assembly of separate modules. This integration significantly reduces the overall device thickness, enabling slim and thin lighting devices while maintaining reliable driving functionality through compact circuit design.

Inventive Principle:
Principle #5Merging (Combining)

3Length of stationary object

If the driving module is integrated with the light emitting module, then the device can be slimmed and thinned, but the arrangement of light emitting devices becomes limited

Engineering Contradiction:
Improvedevice thicknessVSAvoidarrangement flexibility
Core Design Contradiction:
Length of stationary objectVSAdaptability or versatility

Solution Approach 1:

The patent segments the substrate into multiple independent mounting regions: one region for light emitting devices and another region for driving devices. This segmentation allows flexible arrangement of LEDs within their designated area while keeping the overall device thin, as the driving circuits occupy a separate zone that does not constrain LED placement patterns.

Inventive Principle:
Principle #1Segmentation

4Length of stationary object

If the driving module is integrated with the light emitting module, then the device can be slimmed and thinned, but the luminance uniformity becomes difficult to achieve

Engineering Contradiction:
Improvedevice thicknessVSAvoidluminance uniformity
Core Design Contradiction:
Length of stationary objectVSIllumination intensity

Solution Approach 1:

The patent applies local quality by creating distinct functional zones on the substrate: a light emitting device mounting region optimized for LED placement and a separate driving device region optimized for circuit layout. This spatial separation allows independent optimization of each zone, enabling flexible LED arrangement for uniform luminance distribution while maintaining thin device profile through integrated construction.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enables a slimmed, thinned, and uniformly lit lighting device with enhanced heat dissipation capabilities and a free design for LED arrangement, achieving better luminance control and efficiency.

Implementation Method 1

Light emitting devices are P-N junction diodes having a characteristic where electrical energy is converted into light energy

Methodology Applied
Scientific EffectLight emitting diode (LED): Light Emitting Diode

Implementation Method 2

a lower surface of the substrate of the light source module directly contacts an inner bottom of a lower cover, and thus, the lighting device has an advantage which is good in heat dissipation

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS10627088B2Light source module and lighting device
Publication Date: 2020.04.21 SUZHOU LEKIN SEMICON CO LTD
  • US10627088B2 patent drawing
  • US10627088B2 patent drawing
  • US10627088B2 patent drawing

AI summary

A light source module according to an embodiment includes a substrate, a plurality of light emitting device packages disposed on the substrate, a plurality of driving devices disposed on the substrate, and a connection terminal part disposed on the substrate, wherein an interval between both ends of the substrate and the connection terminal part is equal to or greater than an interval between the light emitting device package adjacent to the both ends of the substrate and the both ends of the substrate. The light source module is advantageous to slimming and thinning and has an advantage where a design of arrangement of a light emitting device package is free.