Light Source Apparatus with Segmented Support for Fluorescence Management

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Solution Overview

Problem

Existing light source apparatuses for projectors face challenges in suppressing fluorescence loss due to reflection at heat conductive members and in maintaining wavelength conversion efficiency due to temperature rises in the phosphor.

Innovation Solution

A light source apparatus comprising a light emitter, a light guiding member with specific surfaces for light exit and support, and a support member with contact and non-contact sections to manage heat transfer and minimize fluorescence loss.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If the phosphor and heat conductive member are in contact, then heat transfer is improved, but fluorescence loss increases due to reflection at the heat conductive member

Engineering Contradiction:
Improvetemperature of phosphorVSAvoidfluorescence loss
Core Design Contradiction:
TemperatureVSLoss of energy

Solution Approach 1:

The support surface is segmented into contact sections and noncontact sections. The contact sections provide thermal conduction paths for heat dissipation, while the noncontact sections allow fluorescence to pass through without reflection loss. This segmentation resolves the contradiction by spatially separating the heat transfer function from the light transmission function.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the support surface have different properties: contact sections have high thermal conductivity for heat dissipation, while noncontact sections have optical transparency for fluorescence transmission. This local differentiation allows each region to optimize its specific function without compromising the other.

Inventive Principle:
Principle #3Local quality

2Loss of energy

If the phosphor and heat conductive member are separated, then fluorescence loss is reduced, but temperature of phosphor increases causing decreased wavelength conversion efficiency

Engineering Contradiction:
Improvefluorescence lossVSAvoidwavelength conversion efficiency
Core Design Contradiction:
Loss of energyVSProductivity

Solution Approach 1:

The support surface is divided into contact sections that provide thermal conduction and noncontact sections that allow light transmission. This segmentation enables simultaneous heat dissipation and fluorescence extraction without the trade-off present in fully contacted or fully separated configurations.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The contact sections act as thermal intermediaries, conducting heat away from the phosphor through the support member while the noncontact sections allow fluorescence to pass through to the external environment. This intermediary structure enables independent optimization of thermal and optical paths.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Temperature

If the support surface is fully in contact with the light guiding member, then heat transfer is maximized, but fluorescence intensity decreases due to reflection loss

Engineering Contradiction:
Improveheat transfer efficiencyVSAvoidfluorescence intensity
Core Design Contradiction:
TemperatureVSIllumination intensity

Solution Approach 1:

The support surface is segmented into contact sections for thermal management and noncontact sections for optical transmission. This segmentation allows the system to achieve both effective heat dissipation and high fluorescence intensity by preventing reflection loss at the noncontact sections.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Instead of making the entire support surface contact the light guiding member for heat transfer, the invention inverts the approach by creating controlled noncontact sections. This inversion allows fluorescence to exit without reflection loss while contact sections provide adequate thermal management.

Inventive Principle:
Principle #13The other way round (Inversion)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively suppresses fluorescence loss and maintains wavelength conversion efficiency, enabling the production of desired intensity fluorescence.

Implementation Method 1

When the phosphor and the heat conductive member are separate from each other and the surface of the phosphor is in contact with an air layer, the fluorescence is guided while totally reflected off the surface of the phosphor

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 2

a light source apparatus using fluorescence emitted from a phosphor when the phosphor is irradiated with excitation light outputted from a light emitter

Methodology Applied
Scientific EffectFluorescence: Fluorescence

Implementation Method 3

a rod-shaped phosphor that converts the excitation light into fluorescence

Methodology Applied
Scientific EffectWavelength conversion: Fluorescence

Implementation Method 4

The support surface has a contact section that is in contact with the third surface and a noncontact section that is not in contact with the third surface

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS12321090B2Light source apparatus and projector
Publication Date: 2025.06.03 SEIKO EPSON CORP
  • US12321090B2 patent drawing
  • US12321090B2 patent drawing
  • US12321090B2 patent drawing

AI summary

A light source apparatus according to an aspect of the present disclosure includes a light emitter that outputs light, a light guiding member that guides the light outputted from the light emitter, and a support member that supports the light guiding member. The light guiding member has a first surface and a second surface that intersect with the longitudinal direction of the light guiding member and are located on sides opposite from each other, and a third surface that intersects with the first and second surfaces, and causes light to exit via the first surface. The support member has a support surface that faces the third surface of the light guiding member. The support surface has a contact section that is in contact with the third surface and a noncontact section that is not in contact with the third surface. The third surface is a planar surface, and the contact section is a planar surface.