Integrated Light Source Support for Electrophotographic Charge Removal

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing electrophotographic image forming apparatuses face issues with charge removal from image carriers due to positional displacement between light sources and light concentrating portions, leading to incomplete charge removal and potential exposure memory errors.

Innovation Solution

The integration of a light source supporting portion with the light concentrating portion ensures a predetermined positional relationship between the light source and light concentrating elements, preventing positional displacement and maintaining effective light concentration on the image carrier.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If separate mounting structures are used for light source and light concentrating portion, then ease of manufacture is improved, but positional precision deteriorates

Engineering Contradiction:
Improveease of manufactureVSAvoidpositional precision
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The light source mounting portion and light concentrating portion are integrated into a single unit structure. This merging eliminates the need for separate mounting structures while ensuring precise positional relationship between the light source and light concentrating portion, thereby resolving the contradiction between ease of manufacture and positional precision.

Inventive Principle:
Principle #5Merging (Combining)

2Adaptability or versatility

If adjustable mounting structure is used, then adaptability is improved, but device complexity increases

Engineering Contradiction:
ImproveadaptabilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The light source mounting portion is designed with predetermined positioning features that automatically establish the correct positional relationship during assembly. This preliminary positioning action eliminates the need for complex adjustable mechanisms while maintaining adaptability to different image carrier sizes through the integrated design.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the accuracy of charge removal, reducing the likelihood of exposure memory errors and ensuring consistent image quality by maintaining the optimal positional relationship between the light source and light concentrating portion.

Implementation Method 1

a light concentrating portion configured to concentrate the light emitted from the light source on a surface of the image carrier

Methodology Applied
Scientific EffectLight concentration: Focusing

Implementation Method 2

a light source configured to emit light to be used for removing charge from the image carrier

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Data Source

PatentUS9933723B2Electrophotographic image forming apparatus, and image forming unit
Publication Date: 2018.04.03 KYOCERA DOCUMENT SOLUTIONS INC
  • US9933723B2 patent drawing
  • US9933723B2 patent drawing
  • US9933723B2 patent drawing

AI summary

An image forming apparatus includes an image carrier and a charge removing portion. An electrostatic latent image is formed on the image carrier. The charge removing portion includes: a light source configured to emit light to be used for removing charge from the image carrier; a light concentrating portion configured to concentrate the light emitted from the light source on a surface of the image carrier; and a light source supporting portion formed integrally with the light concentrating portion and supporting the light source at a supporting position in which the light source and the light concentrating portion have a predetermined positional relationship.