Light Source Unit Green Phosphor Segmentation Color Purity

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Solution Overview

Problem

Existing liquid crystal displays using color conversion systems face challenges in achieving both higher brightness and enhanced color reproducibility due to a wider full width at half maximum in the light emission wavelength of green phosphors, which affects the color purity of blue, green, and red emissions.

Innovation Solution

A light source unit comprising a light emitting body with a green phosphor and a color conversion film using an organic luminescent material with a light emission wavelength peak between 580 nm and 750 nm, along with a laminated film and a polyester resin, to convert incident light into longer wavelengths, enhancing color purity and brightness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a green phosphor with wider emission spectrum is used, then brightness is improved, but color purity deteriorates

Engineering Contradiction:
ImprovebrightnessVSAvoidcolor purity
Core Design Contradiction:
Illumination intensityVSManufacturing precision

Solution Approach 1:

The invention divides the green emission into two separate phosphors: a first green phosphor (520-560nm) for brightness and a second green phosphor (500-520nm or 560-580nm) for color purity. This segmentation allows each phosphor to specialize in one function, resolving the contradiction between brightness and color purity that plagues single-phosphor systems.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention uses a composite phosphor system combining multiple green phosphors with different emission characteristics. By复合 materials with complementary emission spectra, the system achieves both high brightness (from the main green phosphor) and high color purity (from the auxiliary green phosphor filling spectral gaps), eliminating the need to choose between the two opposing requirements.

Inventive Principle:
Principle #40Composite materials

2Illumination intensity

If the full width at half maximum of green phosphor emission is widened, then brightness is enhanced, but color reproducibility deteriorates

Engineering Contradiction:
ImprovebrightnessVSAvoidcolor reproducibility
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

The green emission spectrum is segmented into multiple phosphors with different FWHM characteristics. The first green phosphor provides broad emission for brightness, while the second green phosphor provides narrow emission for color precision. This segmentation resolves the contradiction between brightness enhancement and color reproducibility maintenance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the green spectrum are assigned different qualities: the first green phosphor dominates the 520-560nm region for brightness, while the second green phosphor operates in adjacent regions (500-520nm or 560-580nm) for color accuracy. This local quality differentiation allows simultaneous optimization of brightness and color reproducibility across different spectral regions.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves both higher brightness and enhanced color reproducibility by narrowing the full width at half maximum of the green phosphor's emission spectrum, improving the color purity and gamut of displays and lighting devices.

Implementation Method 1

Color conversion means conversion of light emitted from a light-emitting body into light having a longer wavelength

Methodology Applied
Scientific EffectColor conversion: Fluorescence

Implementation Method 2

a color conversion film including an organic luminescent material configured to convert at least a part of incident light incident from the light emitting body into light having a wavelength longer than a wavelength of the incident light

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Implementation Method 3

a layer including a green phosphor and formed on the light source

Methodology Applied
Scientific EffectPhosphorescence: Phosphorescence

Data Source

PatentUS10669474B2Light source unit, and display and lighting device each including same
Publication Date: 2020.06.02 TORAY INDUSTRIES INC
  • US10669474B2 patent drawing
  • US10669474B2 patent drawing
  • US10669474B2 patent drawing

AI summary

A light source unit includes: a light emitting body; and a color conversion film including an organic luminescent material configured to convert at least a part of incident light incident from the light emitting body into light having a wavelength longer than a wavelength of the incident light. The light emitting body includes a light source, and a layer including a green phosphor and formed on the light source. The organic luminescent material has a light emission wavelength peak in a wavelength region of 580 nm or longer and 750 nm or shorter.