Lighted Vehicle Wash Conveyor with Translucent Guide Rail Sheaths

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Solution Overview

Problem

Vehicle wash facilities have dark and unattractive environments due to densely populated rotary brush wash components that block light, leading to poor customer experience and limited branding opportunities, as existing lighting solutions primarily focus on external areas and do not effectively illuminate the conveyor assembly.

Innovation Solution

A lighted conveyor assembly with translucent protective sheaths covering guide rails, featuring strip lights connected to a controller that can switch modes and change colors, enhancing visibility and aesthetics within the vehicle wash facility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If lights are placed inside the conveyor assembly, then the illumination intensity and aesthetics are improved, but the device complexity increases due to integration requirements

Engineering Contradiction:
ImprovebrightnessVSAvoidcomplexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The patent combines the lighting function with the protective sheath by integrating LED strip lights directly into the sheath structure. The sheath serves dual purposes: protecting the guide rail and housing the lighting elements, thereby reducing overall device complexity while maintaining high illumination intensity in the conveyor area.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The protective sheath is designed as a multi-functional component that simultaneously provides mechanical protection for the guide rail and serves as a housing for the lighting system. This universal design allows a single component to fulfill multiple functions, improving brightness without proportionally increasing device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of operation

If the conveyor area is illuminated, then the customer experience and brand recognition are improved, but the energy consumption increases

Engineering Contradiction:
Improvecustomer experienceVSAvoidenergy consumption
Core Design Contradiction:
Ease of operationVSUse of energy by moving object

Solution Approach 1:

The lighting system is designed to operate periodically rather than continuously, activating during vehicle wash cycles and deactivating during idle periods. This periodic operation provides excellent customer experience and brand visibility during service while significantly reducing overall energy consumption during non-operational times.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The LED strip lights are configured to display different colors corresponding to different wash services (e.g., blue for premium wash, green for eco-friendly options). This color-changing capability enhances brand recognition and customer experience by providing visual feedback about the service being performed, while LEDs themselves are energy-efficient compared to traditional lighting.

Inventive Principle:
Principle #32Color changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides improved brightness and aesthetics during the wash process, enhances customer experience, and aids in brand recognition by illuminating the conveyor area, creating a more inviting and memorable service offering.

Implementation Method 1

A guide rail has a protective sheath covering at least a portion of the guide rail. A strip light is disposed within the protective sheath

Methodology Applied
Scientific EffectLight transmission through translucent material: Refraction

Data Source

PatentUS10391982B2Lighted vehicle wash conveyor assembly
Publication Date: 2019.08.27 PISTON OPW INC
  • US10391982B2 patent drawing
  • US10391982B2 patent drawing
  • US10391982B2 patent drawing

AI summary

A lighted conveyor assembly for a vehicle wash system for moving a vehicle through a vehicle wash process including a vehicle treatment area and including a pair of guide rails for engaging the wheels of the vehicle to keep it on the conveyor. The guide rails including a protective sheath disposed thereon for preventing damage to the wheels of the vehicle. The protective sheath is made of a translucent material and contains a light source, which may be an LED strip light, and is configured to emit light that can be seen by a vehicle occupant in the vehicle treatment area. The light source may display a variety of patterns or effects, including specific colors or patterns to indicate that associated features of the car wash process are active. The light source may also be seen from outside of the treatment area to provide a positive impression for potential customers.