Lighted Headgear with Segmented LED Arrays for Directional Illumination

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Solution Overview

Problem

Conventional hands-free lighting devices, such as lighted headgear, often compromise on lighting direction or visibility due to the placement and orientation of light sources, which can be cumbersome and distract from the primary task at hand.

Innovation Solution

The integration of LEDs and power modules within the brim of lighted hats, utilizing various configurations like recessed LEDs, light transmissive materials, and optical fibers to direct light forwardly while maintaining a traditional appearance, and employing renewable energy sources like solar or kinetic energy for power.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If light sources are mounted to headgear for hands-free lighting, then hands-free illumination is achieved, but the lighting direction and visibility are compromised due to placement and orientation constraints

Engineering Contradiction:
Improvehands-free operationVSAvoidlighting direction control
Core Design Contradiction:
Ease of operationVSIllumination intensity

Solution Approach 1:

The lighted headgear divides the illumination function into separate directional components: forward-facing LEDs for task illumination and outward-facing LEDs for visibility. This segmentation allows each light source to be optimized for its specific function without compromising the other, resolving the contradiction between hands-free operation and lighting direction control.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different portions of the headgear are equipped with light sources having different orientations and functions. The front of the hat receives forward-directed LEDs for task lighting, while the sides or back receive outward-directed LEDs for visibility. This local differentiation of quality enables simultaneous optimization of both illumination direction and visibility without compromising hands-free operation.

Inventive Principle:
Principle #3Local quality

2Illumination intensity

If conventional light sources are used in headgear, then illumination is provided, but the device becomes cumbersome and distracting from the primary task

Engineering Contradiction:
Improveillumination provisionVSAvoidcumbersomeness
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The patent replaces traditional mechanical flashlight systems with integrated LED arrays mounted directly on the headgear. This substitution eliminates the need for separate handheld devices, reducing mechanical complexity and user burden while maintaining effective illumination. The LEDs are powered by integrated battery compartments and control circuits, further reducing device complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent merges the illumination function with the headgear structure itself, integrating light sources, power supply, and control mechanisms into a single unified device. This consolidation eliminates the need for separate flashlights or lighting equipment, reducing overall device complexity and user burden while providing effective hands-free illumination.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If light sources are oriented outwardly for visibility, then visibility is improved, but task illumination in the field of view is reduced

Engineering Contradiction:
ImprovevisibilityVSAvoidtask illumination
Core Design Contradiction:
ReliabilityVSIllumination intensity

Solution Approach 1:

The headgear employs separate light sources for different functions: outward-oriented LEDs for visibility and forward-oriented LEDs for task illumination. This segmentation allows each function to be optimized independently, with visibility LEDs positioned and oriented to maximize observer detection while task illumination LEDs are positioned to optimize field-of-view lighting without interfering with each other's performance.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Provides effective hands-free illumination that is directed where needed, enhancing task performance and visibility without the bulk of traditional flashlights, while maintaining a conventional hat appearance and utilizing sustainable energy sources.

Implementation Method 1

light transmissive materials, and optical fibers to direct light forwardly

Methodology Applied
Scientific EffectLight transmission: Refraction

Implementation Method 2

optical fibers to direct light forwardly

Methodology Applied
Scientific EffectOptical fiber transmission: Optical Fibre

Implementation Method 3

employing renewable energy sources like solar or kinetic energy for power

Methodology Applied
Scientific EffectSolar energy conversion: Photovoltaic Effect

Implementation Method 4

employing renewable energy sources like solar or kinetic energy for power

Methodology Applied
Scientific EffectKinetic energy conversion: Electromagnetic Induction

Data Source

PatentUS11478035B2Lighted headgear and accessories therefor
Publication Date: 2022.10.25 WATERS IND INC
  • US11478035B2 patent drawing
  • US11478035B2 patent drawing
  • US11478035B2 patent drawing

AI summary

Lighted headgear are provided that include removable self-contained light modules. The self-contained light modules can include a housing that contains one or more light sources and a rechargeable power source. The housing may include a protruding engagement portion for removably securing the self-contained light module to a cap portion of the lighted headgear.