Lighted Headgear with Directional LED Module for Glare Reduction

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Solution Overview

Problem

Conventional lighting devices, such as flashlights, are cumbersome and require hands to be occupied, making it difficult to perform tasks while needing illumination, as they do not provide hands-free lighting effectively.

Innovation Solution

The development of lighted headgear, including baseball-style and beanie-style caps, equipped with low-profile light modules that incorporate LEDs, reflectors, and ergonomic actuators, allowing for hands-free illumination by directing light forward and downward, reducing glare from the brim.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a flashlight is held to provide illumination, then light source is provided, but hands are occupied and cannot perform other tasks

Engineering Contradiction:
Improvehands-free operationVSAvoidneed to hold device
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent combines the light source with headgear (hats, caps, headbands) that users already wear, merging two functions (illumination and headwear) into a single integrated device. This eliminates the need to hold a separate flashlight while providing hands-free illumination.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The headgear serves multiple functions: it provides structural support for the light source, acts as the wearable item itself, and enables hands-free operation. The light module can be attached to various types of headgear (baseball caps, beanies, headbands), making the solution universally applicable.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Illumination intensity

If light source is oriented outwardly for visibility, then wearer can be seen by others, but light does not illuminate area in wearer's field of view

Engineering Contradiction:
Improvevisibility to othersVSAvoidillumination of work area
Core Design Contradiction:
Illumination intensityVSEase of operation

Solution Approach 1:

The patent employs multiple light sources with different orientations positioned at specific locations on the headgear. Some LEDs face outward for visibility, while others are angled downward or forward to illuminate the work area. This local differentiation of light direction satisfies both visibility and illumination needs simultaneously.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The lighting system operates in multiple spatial dimensions by positioning light sources at different angles and orientations. Rather than a single directional light, the system distributes illumination across vertical, horizontal, and forward-facing directions, creating comprehensive lighting coverage.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Illumination intensity

If light source is oriented downward to illuminate area in field of view, then work area is illuminated, but glare from brim is created

Engineering Contradiction:
Improveillumination of work areaVSAvoidglare from brim
Core Design Contradiction:
Illumination intensityVSObject-affected harmful factors

Solution Approach 1:

The patent positions light sources at specific locations and angles to illuminate the work area while deliberately avoiding orientation that would cause glare off the brim. By controlling the local directionality of each LED, the system provides effective illumination without the harmful glare effect.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables hands-free illumination for tasks like camping, hunting, or jogging by providing focused light forward and downward, reducing glare and allowing users to perform activities without the need to hold a light source.

Implementation Method 1

The light source is one or more LEDs

Methodology Applied
Scientific EffectLight Emitting Diode: Light Emitting Diode

Implementation Method 2

A reflector may be provided within the housing. The reflector may be positioned to redirect light

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS11206888B2Lighted headgear and accessories therefor
Publication Date: 2021.12.28 WATERS IND INC
  • US11206888B2 patent drawing
  • US11206888B2 patent drawing
  • US11206888B2 patent drawing

AI summary

There is provided lighted headgear having various configurations, components thereof, and other accessories combined therewith. Also provided are a light module and a battery pack.