Child Resistant Utility Lighter Safe Button Mechanism

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Solution Overview

Problem

Conventional child-resistant utility lighters often fail to deter children from attempting to ignite them, as they may not effectively simulate being out of work or out of gas, leading to continued attempts despite being unable to light.

Innovation Solution

A child-resistant utility lighter design featuring a handle with a fuel tank, gas valve, piezoelectric unit, and a lever system with a safe button and elastic elements, where the trigger cannot engage the piezoelectric unit for ignition until the safe button is depressed, mimicking a non-functional state to children.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a safe means is added to block the trigger, then child safety is improved, but the lighter appears non-functional to children causing continued attempts

Engineering Contradiction:
Improvechild safetyVSAvoidlighter functionality appearance
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The safe button is designed to be movable between a depressed position (allowing ignition) and an undepressed position (blocking ignition). This dynamic state changes the functionality of the lighter based on the button's position, enabling the device to appear non-functional to children while remaining operable for adults when the button is properly depressed.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The safe button acts as an intermediary element between the trigger and the piezoelectric unit. When the safe button is in the undepressed position, it physically blocks the trigger from engaging the piezoelectric unit. When depressed, it removes this blockage, allowing ignition. This intermediary mechanism provides child-resistant protection while maintaining usability for adults.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the trigger is made difficult to pull, then ignition resistance is improved, but the lighter may be perceived as broken by children

Engineering Contradiction:
Improveignition resistanceVSAvoidtrigger operability
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The safe button must be depressed in a preliminary action before the trigger can be effectively pulled to ignite the lighter. This preliminary action of depressing the safe button establishes the proper operational state, allowing the subsequent trigger pull to function correctly. Without this preliminary action, the trigger pull is ineffective, preventing children from igniting the lighter while adults can after properly activating the safe button.

Inventive Principle:
Principle #10Preliminary action

3Object-affected harmful factors

If a blocking mechanism is implemented, then safety is improved, but the device complexity increases

Engineering Contradiction:
Improvechild safetyVSAvoidmechanism complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The safe button mechanism is merged with the existing trigger and piezoelectric unit assembly. The safe button utilizes the same elastic element and housing space as the trigger mechanism, combining multiple functions (safety blocking, trigger engagement, and mechanical return) into a single integrated assembly. This merging approach provides child-resistant protection while minimizing the increase in overall device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively prevents children from successfully igniting the lighter by initially appearing non-functional, thereby discouraging further attempts and ensuring safety.

Implementation Method 1

a piezoelectric unit contained in the handle and having a starting button, the piezoelectric unit constantly stays at a departure, or safe, position in which the trigger, when pulled over, is not able to meet the piezoelectric unit, and being able to be pushed to an aligning position by depressing the safe button for ignition by pulling over the trigger

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

a safe button slidably mounted on the handle and pushed by a first elastic element to an undepressed position

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS7581947B2Child resistant utility lighter
Publication Date: 2009.09.01 HUANG XINHUA
  • US7581947B2 patent drawing
  • US7581947B2 patent drawing
  • US7581947B2 patent drawing

AI summary

A child resistant utility lighter having a handle, a barrel mounted in the handle and extending outward, a fuel tank within the handle and for containing liquefied gaseous fuel, a gas valve mounted on the fuel tank, a trigger being able to startup the piezoelectric unit to generate sparks for ignition, and, a lever rotatably mounted on the handle by a lever pin. The utility lighter further has a safe button slidably mounted on the handle and pushed by a first elastic element to an undepressed position; and, a piezoelectric unit contained in the handle and having a starting button, the piezoelectric unit constantly stops at a departure position in which the trigger, when pulled over, is not able to meet the piezoelectric unit, and being able to be pushed to an aligning position by depressing the safe button for ignition by pulling over the trigger.