Lightguide Plate Protrusions for Uniform Luminance

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Solution Overview

Problem

Existing light emitting modules face challenges in reducing thickness while maintaining uniform luminance, leading to unevenness in light emission.

Innovation Solution

A light emitting module design featuring a lightguide plate with a first hole serving as a light diffusion structure and a second hole for the light emitting element, along with a first region on the upper surface having protrusions or recesses that increase in area concentrically outward from the light emitting element, enhancing light extraction and reducing thickness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If the thickness of the light emitting module is reduced, then the size of the device is decreased, but the uniformity in light emission deteriorates

Engineering Contradiction:
Improvethickness of light emitting moduleVSAvoiduniformity in light emission
Core Design Contradiction:
Length of moving objectVSIllumination intensity

Solution Approach 1:

The patent applies local quality by creating a first region on the lightguide plate with a specific pattern of protrusions and/or recesses that has a different area ratio compared to other regions. This localized structural modification optimizes light extraction in the first region to compensate for the reduced thickness, thereby maintaining uniform luminance across the entire light emitting module while achieving a compact form factor

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes the geometric parameters of the lightguide plate by introducing protrusions and/or recesses with controlled area ratios in the first region. By adjusting these structural parameters, the light extraction efficiency is optimized in specific areas, enabling uniform light emission even with reduced module thickness

Inventive Principle:
Principle #35Parameter changes

2Length of moving object

If the thickness of the light emitting module is reduced, then the device size is decreased, but the unevenness in luminance increases

Engineering Contradiction:
Improvethickness of light emitting moduleVSAvoidunevenness in luminance
Core Design Contradiction:
Length of moving objectVSManufacturing precision

Solution Approach 1:

The patent addresses luminance uniformity by creating a first region with a specific pattern of protrusions and/or recesses that has a controlled area ratio. This localized structural design compensates for the reduced thickness effect, ensuring uniform light extraction and minimizing luminance unevenness across the light emitting module

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent transitions from controlling light emission primarily through thickness (one dimension) to controlling it through surface topology (two-dimensional pattern of protrusions and recesses). This dimensional shift allows uniform light extraction to be achieved through in-plane structural variations rather than relying solely on thickness control

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design achieves a reduced thickness with improved light uniformity and reduced unevenness in luminance, allowing for more efficient light emission and a compact form factor.

Implementation Method 1

a lightguide plate having an upper surface in which a first hole is defined, and a lower surface opposite to the upper surface; and a light emitting element on a lower surface side of the lightguide plate, the light emitting element facing the first hole

Methodology Applied
Scientific EffectLight diffusion: Diffusion

Implementation Method 2

The upper surface of the lightguide plate includes a first region defining a plurality of protrusions and/or recesses

Methodology Applied
Scientific EffectLight extraction: Refraction

Data Source

PatentUS11513389B2Light emitting module
Publication Date: 2022.11.29 NICHIA CORP
  • US11513389B2 patent drawing
  • US11513389B2 patent drawing
  • US11513389B2 patent drawing

AI summary

A light emitting module according to one embodiment of the present disclosure includes a lightguide plate having an upper surface in which a first hole is defined, and a lower surface opposite to the upper surface; and a light emitting element on a lower surface side of the lightguide plate, the light emitting element facing the first hole. The upper surface of the lightguide plate includes a first region defining a plurality of protrusions and/or recesses. A ratio of an area occupied by the plurality of protrusions and/or recesses per unit area in a plan view increases concentrically in an outward direction from the light emitting element.