Lightguide with segmented optical regions for appearance and output

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Solution Overview

Problem

Light absorption from coatings on lightguides reduces light output in linear lighting applications, particularly in automotive and commercial settings, where an aesthetically pleasing appearance is also desired.

Innovation Solution

The lightguide features separate regions with distinct optical properties: a first area with high optical reflectance and moderate transmittance for accent lighting, and a second area with high transmittance for functional illumination, using light extractors and a reflective layer to manage light exit angles and intensity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Shape

If a coating is applied to the lightguide to improve off-state appearance, then aesthetic appearance is improved, but light output is reduced due to light absorption

Engineering Contradiction:
Improveoff-state appearanceVSAvoidlight output
Core Design Contradiction:
ShapeVSIllumination intensity

Solution Approach 1:

The lightguide surface is divided into multiple discrete light extractors rather than a continuous coating, allowing selective light extraction while maintaining aesthetic appearance in off-state

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the lightguide are equipped with different types of light extractors (first light extractors with higher reflectance for accent lighting, second light extractors with higher transmittance for functional illumination) to optimize both appearance and light output in different locations

Inventive Principle:
Principle #3Local quality

2Illumination intensity

If light extractors are added to the lightguide to increase light output, then illumination intensity is improved, but device complexity increases

Engineering Contradiction:
Improvelight outputVSAvoidstructure complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

Multiple functions (light extraction, reflectance control, transmittance control, and aesthetic appearance) are merged into a single integrated lightguide structure with embedded light extractors, eliminating the need for separate components

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The lightguide serves multiple functions simultaneously: it provides structural support, controls light extraction through integrated extractors, manages optical properties (reflectance and transmittance), and maintains aesthetic appearance in off-state

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Area of stationary object

If the lightguide length is extended to cover larger areas, then coverage area is improved, but light absorption increases reducing light output

Engineering Contradiction:
Improvecoverage areaVSAvoidlight absorption
Core Design Contradiction:
Area of stationary objectVSLoss of energy

Solution Approach 1:

Light extractors are distributed along the lightguide to proactively extract light before it travels long distances, compensating for attenuation and enabling extended coverage while maintaining sufficient light output

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the off-state appearance while maintaining sufficient light output for both accent and functional illumination, reducing light absorption and extending the length of lightguides effectively.

Implementation Method 1

lightguide comprises features for extracting light that would otherwise be confined and propagate within the lightguide primarily by total internal reflection

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 2

A reflective layer is disposed on at least a portion of the cladding layer and has an optical reflectance of at least 30% and an optical transmittance of at least 5% for normally incident light at the desired wavelength, such that at least 2% of light extracted by the light extractors exits the lightguide through the reflective layer

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS10718890B2Optical structures with off-state appearance area
Publication Date: 2020.07.21 3M INNOVATIVE PROPERTIES CO
  • US10718890B2 patent drawing
  • US10718890B2 patent drawing
  • US10718890B2 patent drawing

AI summary

A lightguide includes features for extracting light that would otherwise be confined and propagate within the lightguide primarily by total internal reflection. A first portion of light propagating within the lightguide and extracted exits the lightguide through a first area of the lightguide having an optical reflectance of at least 30% and an optical transmittance of at least 5% for normally incident light at a wavelength of the extracted light. A second portion of light propagating within the lightguide and extracted exits the lightguide through a different second area of the lightguide having an optical transmittance of at least 80% for normally incident light at the wavelength of the extracted light.