Lighting Arrangement Heat Dissipation Mounting

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Solution Overview

Problem

Existing lighting fixtures face challenges in efficient heat dissipation and secure mounting to junction boxes and recessed lighting cans, with traditional designs often resulting in bulkiness and inefficiencies in light distribution and heat management.

Innovation Solution

A lighting arrangement featuring a housing assembly with a step-profile casing and a trim assembly that allows for secure engagement with junction boxes and recessed lighting cans, incorporating a reflector and diffuser for enhanced light distribution and finless design for improved heat dissipation, utilizing spring arms for secure mounting and easy removal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If traditional lighting fixtures are used, then secure mounting to junction boxes is achieved, but the fixtures become bulky and inefficient in heat dissipation

Engineering Contradiction:
Improvefixture sizeVSAvoidheat dissipation efficiency
Core Design Contradiction:
Volume of moving objectVSTemperature

Solution Approach 1:

The housing assembly is divided into multiple components including a trim assembly, housing, and mounting mechanism. This segmentation allows each component to be optimized independently - the trim assembly provides a large diameter for heat dissipation surface area while the housing can be compact, resolving the contradiction between small fixture size and effective heat dissipation.

Inventive Principle:
Principle #1Segmentation

2Reliability

If traditional mounting methods are used, then secure attachment to junction boxes is achieved, but installation and removal become complex

Engineering Contradiction:
Improvemounting securityVSAvoidinstallation ease
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The mounting mechanism uses spring arms that can dynamically adjust and flex during installation, then lock into place to provide secure mounting. The spring mechanism allows easy installation by simply pushing the fixture into position, while the locked state ensures reliable secure attachment, resolving the contradiction between mounting security and installation ease.

Inventive Principle:
Principle #15Dynamics

3Volume of moving object

If compact design is implemented, then bulkiness is reduced, but heat management becomes challenging

Engineering Contradiction:
Improvefixture compactnessVSAvoidheat management
Core Design Contradiction:
Volume of moving objectVSObject-generated harmful factors

Solution Approach 1:

The trim assembly extends the heat dissipation surface area into a different dimensional space - the large diameter trim ring provides extensive surface area for heat dissipation without increasing the compact housing volume. This allows the fixture to remain compact while effectively managing heat through the extended trim assembly surface.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a compact, efficient lighting system with improved light distribution and heat management, ensuring secure mounting and easy installation/removal, while minimizing bulkiness and enhancing air movement within the junction box.

Implementation Method 1

utilizing spring arms for secure mounting and easy removal

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

incorporating a reflector and diffuser for enhanced light distribution

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 3

incorporating a reflector and diffuser for enhanced light distribution

Methodology Applied
Scientific EffectDiffusion: Diffusion

Data Source

PatentUS10584858B1Lighting Arrangement
Publication Date: 2020.03.10 CP IP HLDG
  • US10584858B1 patent drawing
  • US10584858B1 patent drawing
  • US10584858B1 patent drawing

AI summary

A lighting arrangement can include a housing assembly, a light emitter portion at least partially enclosed by the housing assembly, and a trim assembly selectively engageable with the housing assembly. The housing assembly can be selectively engageable with a junction box or a lighting can; can be substantially centered on an axis; and can include a casing with a lower tread surface, an upper riser surface, and an upper tread surface. The upper riser surface and the upper tread surface can be configured to be positioned in the box/can. The lower tread surface can be configured to contact a bottom surface of the box/can. The light emitter portion can include a plurality of LEDs, a first lens, and a reflector. The lens can be backlit by the LEDs. The trim assembly can have a greater diameter than the housing assembly.