Motor Vehicle Lighting Assembly With Movable Beam Occlusion

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Solution Overview

Problem

Existing front lighting assemblies for motor vehicles are constrained by the shapes of high and low beam surfaces, limiting design flexibility, especially in high-end sporty vehicles, while maintaining operational safety, particularly when parked or in emergency conditions.

Innovation Solution

A lighting assembly with a movable opaque element that can be positioned to obstruct or reveal the low beam surface, controlled by a mechanism involving a motor, transmission assembly, and clutch, allowing for adaptive design without compromising safety, using sensors to adjust based on environmental brightness and vehicle speed.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the transparent element has fixed surfaces for high beam and low beam transmission, then the lighting function is reliable, but the design flexibility is limited

Engineering Contradiction:
Improvedesign flexibilityVSAvoidstructure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent introduces a movable opaque element that can dynamically change the visibility of the low beam surface. This element can be positioned to either reveal or obstruct the low beam surface, allowing the lighting assembly to adapt between different design states (aesthetic mode vs. functional mode) without changing the physical structure of the transparent element itself.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The lighting assembly is segmented into distinct functional zones: a high beam surface and a low beam surface, separated by the movable opaque element. This segmentation allows independent control and design of each surface, enabling the high beam surface to maintain its fixed shape while the low beam surface can be dynamically revealed or hidden.

Inventive Principle:
Principle #1Segmentation

2Shape

If the low beam surface is always visible, then the lighting function is always available, but the aesthetic design is compromised when parked

Engineering Contradiction:
Improveaesthetic designVSAvoidlighting availability
Core Design Contradiction:
ShapeVSReliability

Solution Approach 1:

The movable opaque element provides dynamic control over the low beam surface visibility. When the vehicle is parked, the opaque element can be positioned to obstruct the low beam surface, revealing the aesthetic design. When driving is detected (via speed sensor or other triggers), the opaque element moves to reveal the low beam surface, ensuring lighting availability is maintained when needed.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system employs periodic or conditional action where the opaque element moves between obstructing and revealing positions based on detected driving conditions. This periodic adjustment ensures that the aesthetic design is prioritized during parking while lighting reliability is maintained during driving operations.

Inventive Principle:
Principle #19Periodic action

3Adaptability or versatility

If a movable opaque element is added to control surface visibility, then design flexibility is improved, but device complexity increases

Engineering Contradiction:
Improvedesign adaptabilityVSAvoidmechanism complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical control systems with a simplified mechanism driven by a single motor and transmission assembly. The motor is connected through a transmission mechanism to the opaque element, providing automated control without requiring complex multi-component mechanical systems. This substitution reduces overall device complexity while maintaining design adaptability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The transmission assembly acts as an intermediary between the motor and the opaque element, simplifying the direct drive connection. This intermediary mechanism allows the motor to control the opaque element's position without requiring direct mechanical coupling, reducing the complexity of the control system while maintaining precise control capability.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Reliability

If sensors and control mechanisms are added to manage visibility based on conditions, then operational safety is maintained, but manufacturing complexity increases

Engineering Contradiction:
Improveoperational safetyVSAvoidmanufacturing simplicity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent replaces complex sensor arrays and control systems with a simplified sensing approach using basic speed sensors or existing vehicle sensors to detect driving conditions. The control logic is implemented through a straightforward control unit that receives sensor inputs and actuates the motor accordingly, reducing manufacturing complexity while maintaining operational safety through conditional response to driving states.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS11821601B2Lighting assembly for a motor vehicle and motor vehicle comprising said assembly
Publication Date: 2023.11.21 FERRARI SPA
  • US11821601B2 patent drawing
  • US11821601B2 patent drawing
  • US11821601B2 patent drawing

AI summary

A lighting assembly for a motor vehicle is described, comprising: a first transparent surface, which is configured to transmit, in use, a low beam; and a second transparent surface, which is configured to transmit, in use, a high beam; an opaque element, which is movable between a first operating position, in which it is far from the first and second surfaces, and a second operating position, in which it obstructs at least one of the first and second surfaces.