Lighting Balloon Junction Unit for Heat and Weight Management

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Solution Overview

Problem

Traditional lighting solutions in the filming and photography industry are limited by their inability to accommodate frequent changes in lighting requirements and placement, and high-output LEDs are hindered by weight and heat generation issues.

Innovation Solution

A junction unit and lighting harness assembly that routes power and signals to multiple lighting modules, incorporating active or passive cooling systems and a lightweight design to mitigate weight and heat issues, allowing for high-output LED lighting balloons with evenly distributed weight and adjustable placement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If high-output LEDs are used to increase illumination intensity, then lighting output is improved, but weight and heat generation increase

Engineering Contradiction:
Improvelighting outputVSAvoidweight
Core Design Contradiction:
Illumination intensityVSWeight of moving object

Solution Approach 1:

The lighting system is divided into multiple separate lighting modules that can be independently distributed around the balloon apparatus. Each module contains high-output LEDs but the total weight is distributed across multiple locations rather than concentrated in one heavy fixture, making the system manageable and installable despite the high-output requirements

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The lighting modules are arranged in three-dimensional space around the balloon apparatus rather than in a single planar configuration. This spatial distribution allows high-output LEDs to be positioned at multiple elevation and radial positions, achieving uniform illumination while distributing the weight burden across different dimensional locations

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Illumination intensity

If high-output LEDs are used to increase illumination intensity, then lighting output is improved, but heat generation increases

Engineering Contradiction:
Improvelighting outputVSAvoidheat generation
Core Design Contradiction:
Illumination intensityVSTemperature

Solution Approach 1:

The heat-generating LED modules are extracted and positioned outside the balloon envelope, suspended in the air space within the balloon. This separates the heat source from the balloon material, allowing heat to dissipate into the surrounding air rather than concentrating thermal energy on the balloon surface

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Air acts as an intermediary cooling medium between the high-output LED modules and the balloon envelope. The air circulation within the balloon apparatus carries heat away from the LED modules and distributes it throughout the balloon volume, preventing localized overheating while maintaining cooling efficiency

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If traditional lighting solutions are used, then ease of operation is maintained, but adaptability to frequent changes in lighting requirements is limited

Engineering Contradiction:
Improveease of useVSAvoidadaptability to lighting changes
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The lighting modules are designed to be dynamically reconfigurable, allowing them to be easily added, removed, or repositioned along the balloon apparatus. This dynamic configuration capability enables frequent changes in lighting requirements while maintaining simple operation through standardized mounting interfaces and modular design

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The lighting modules are designed with universal mounting capabilities that allow them to be installed at multiple positions and orientations on the balloon apparatus. This multi-functional design enables the same module to serve different lighting purposes at different locations, increasing adaptability without requiring multiple specialized fixtures

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Adaptability or versatility

If lighting modules are distributed around the balloon apparatus, then adaptability and lighting coverage are improved, but device complexity increases

Engineering Contradiction:
Improvelighting coverageVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The lighting system is segmented into identical, standardized modules that can be independently installed and configured. This segmentation reduces complexity by allowing each module to be a simple, self-contained unit rather than requiring complex integrated systems, while still achieving comprehensive lighting coverage through multiple distributed modules

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Multiple identical lighting modules are merged into a coordinated system that achieves comprehensive coverage. By combining several simple, standardized modules rather than using one complex fixture, the system gains enhanced lighting coverage and adaptability while each individual module remains simple and easy to manage

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables flexible and efficient lighting solutions with high-output LEDs, reducing weight and heat challenges while maintaining even weight distribution and adjustable placement, enhancing lighting applications in the filming and photography industry.

Implementation Method 1

The fan circulates air to dissipate heat generated by the light sources when in operation

Methodology Applied
Scientific EffectForced Convection: Forced Convection

Implementation Method 2

a heat sink without a fan

Methodology Applied
Scientific EffectThermal Conduction: Conduction (thermal)

Implementation Method 3

The fan circulates air to dissipate heat generated by the light sources

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS11320132B2Junction unit for use in a lighting balloon apparatus
Publication Date: 2022.05.03 SOURCEMAKER
  • US11320132B2 patent drawing
  • US11320132B2 patent drawing
  • US11320132B2 patent drawing

AI summary

A junction unit adapted for use in a lighting balloon apparatus is provided. The junction unit comprises a body, a first attachment region disposed on the body to couple to one or more lighting modules, and a second attachment region disposed on the body to couple to a header cable that provides power to the one or more lighting modules.