Lighting Power Converter Control for Standby EMI and Bus Stability

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Solution Overview

Problem

Existing lighting systems using LED light sources face challenges in efficiently regulating power and maintaining consistent light output across varying load conditions and aging LEDs.

Innovation Solution

A lighting device with a power converter circuit and load regulation circuit that adjusts the minimum operating period of the drive signal based on output power levels, and operates in a standby mode to minimize power consumption and reduce electromagnetic interference.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If the power converter circuit operates continuously to maintain bus voltage, then the bus voltage stability is improved, but the power consumption increases

Engineering Contradiction:
Improvebus voltage stabilityVSAvoidpower consumption
Core Design Contradiction:
Stability of the object's compositionVSUse of energy by moving object

Solution Approach 1:

The power converter circuit operates in periodic cycles, alternating between active operation and standby mode. During active operation, the circuit charges the bus capacitor to maintain voltage. During standby mode, the circuit remains inactive to conserve energy. This periodic operation resolves the contradiction by providing voltage stability when needed while reducing power consumption during idle periods.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The bus capacitor serves itself by maintaining the bus voltage during standby periods without requiring continuous active operation of the power converter circuit. The capacitor stores energy and provides voltage stability autonomously, allowing the circuit to enter low-power standby mode while still maintaining acceptable voltage levels.

Inventive Principle:
Principle #25Self-service

2Speed

If the power converter circuit operates at high frequency to improve response time, then the response time is reduced, but the electromagnetic interference increases

Engineering Contradiction:
Improveresponse timeVSAvoidelectromagnetic interference
Core Design Contradiction:
SpeedVSObject-generated harmful factors

Solution Approach 1:

The operating frequency of the power converter circuit is made dynamic rather than fixed. The control circuit adjusts the operating frequency based on load conditions and voltage requirements. During high-demand periods, higher frequencies provide fast response. During low-demand periods, lower frequencies reduce electromagnetic interference. This dynamic adjustment resolves the contradiction between response time and EMI.

Inventive Principle:
Principle #15Dynamics

3Loss of energy

If the minimum operating period is reduced to increase switching frequency, then the power conversion efficiency is improved, but the electromagnetic interference increases

Engineering Contradiction:
Improvepower conversion efficiencyVSAvoidelectromagnetic interference
Core Design Contradiction:
Loss of energyVSObject-generated harmful factors

Solution Approach 1:

The minimum operating period parameter is dynamically adjusted based on operating conditions. When high efficiency is required, the minimum operating period is reduced to increase switching frequency. When electromagnetic interference becomes problematic, the minimum operating period is increased to reduce switching frequency. This parameter adjustment resolves the contradiction between efficiency and EMI by allowing optimal operation in different conditions.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS12273975B2Power converter circuit for a lighting device
Publication Date: 2025.04.08 LUTRON TECHNOLOGY COMPANY LLC
  • US12273975B2 patent drawing
  • US12273975B2 patent drawing
  • US12273975B2 patent drawing

AI summary

A power converter circuit may include a control circuit configured to generate a drive signal for rendering a semiconductor switch conductive and non-conductive to generate a bus voltage across a bus capacitor. The control circuit may adjust a minimum operating period of the drive signal to a first value when an output power of the power converter circuit is greater than a first threshold and to a second value when the output power is less than a second threshold. The control circuit may comprise a comparator that generates the drive signal in response to a sense voltage and a threshold voltage. When operating in a standby mode, the control circuit may adjust a magnitude of the threshold voltage based on an instantaneous magnitude of an alternating-current line voltage received by the power converter circuit, such that an input current drawn by the power converter circuit is sinusoidal.