Lighting Device Coupling Members for Seamless Joint Alignment

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

In building construction, the installation of lighting appliances adjacent to each other often results in visible misalignment due to distortions in building materials, leading to a stepped or inconspicuous joint between adjacent lighting units.

Innovation Solution

A lighting device comprising a first and second lighting appliance with a chassis, light sources, a fitting adapter, and a light-transmissive cover, where the appliances are arranged with their lateral surface portions abutting, and coupled using coupling members on the rear surface, allowing for adjustable positioning to conceal misalignment and create a seamless appearance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If lighting appliances are installed adjacent to each other on building materials, then lighting coverage is improved, but misalignment and visible joints occur due to material distortion

Engineering Contradiction:
Improvelighting coverage areaVSAvoidalignment precision
Core Design Contradiction:
Area of stationary objectVSManufacturing precision

Solution Approach 1:

The lighting appliance is divided into separate modular units that can be independently installed and then coupled together. Each unit has standardized coupling members that enable precise connection, maintaining alignment even when installed on distorted building materials.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Coupling members act as intermediary elements between adjacent lighting appliances. These coupling members include positioning structures that bridge the gap between units, compensating for material distortion and ensuring precise alignment of the light-emitting surfaces.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Manufacturing precision

If coupling members are added to connect lighting appliances, then alignment and continuity are improved, but device complexity increases

Engineering Contradiction:
Improvealignment precisionVSAvoidstructural complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The coupling members are integrated into the overall lighting appliance structure, combining the functions of connection, positioning, and electrical connection into unified components. This merging reduces the number of separate parts and simplifies the installation process.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The coupling members serve multiple functions simultaneously: they mechanically connect adjacent lighting appliances, provide precise positioning to ensure alignment, and facilitate electrical connections between units. This multi-functionality reduces the need for separate components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Shape

If lateral surface portions abut against each other, then seamless appearance is improved, but adjustment flexibility is reduced

Engineering Contradiction:
Improvevisual continuityVSAvoidposition adjustment range
Core Design Contradiction:
ShapeVSAdaptability or versatility

Solution Approach 1:

The coupling mechanism incorporates movable elements that allow the lighting appliances to be adjusted to different positions during installation. Once positioned, the coupling members secure the units with their lateral surfaces abutting, creating a seamless appearance while maintaining the ability to achieve various configurations.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The coupling members include pre-configured positioning structures that guide the alignment of lateral surfaces during installation. This preliminary positioning action ensures that when the units are coupled, their lateral surfaces naturally abut to create a seamless appearance without requiring precise manual adjustment.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS11788715B2Lighting device and light installation method
Publication Date: 2023.10.17 NICHIA CORP
  • US11788715B2 patent drawing
  • US11788715B2 patent drawing
  • US11788715B2 patent drawing

AI summary

Provided are a lighting device in which adjacent lighting appliances appears continuous with inconspicuous joint therebetween, and a method for constructing a building.Each of a first lighting appliance and a second lighting appliance includes a lighting appliance body including a chassis, and a plurality of light sources, a fitting adapter disposed on the rear surface of the chassis, the fitting adapter being fitted into a mounting hole formed in a building material, and a light-transmissive cover.The first lighting appliance and the second lighting appliance are arranged adjacent to each other with respective corresponding ones of the lateral surface portions abutting against each other,The first lighting appliance includes a first coupling member disposed on the rear surface of the chassis, and the second lighting appliance includes a second coupling member disposed on the rear surface of the chassis.The first coupling member and the second coupling member are coupled on the rear surface with the first lighting appliance and the second lighting appliance adjacent to each other with the respective corresponding ones of the lateral surface portions abutting against each other.