Lighting module and refrigeration appliance with lighting module

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Solution Overview

Problem

Existing refrigeration appliance lighting modules experience unstable lighting quality due to temperature and humidity changes, causing the light guide plate to expand or contract, leading to inconsistent light distribution and quality across different storage compartments.

Innovation Solution

The lighting module incorporates an elastic member between the light guide plate and the housing to maintain a constant position relative to the light source, and a snap-fit connection structure with a cover and frame to securely fasten components without glue, ensuring stable light emission and easy assembly/disassembly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If components are undetachably fastened together with glue, then assembly stability is improved, but maintenance and replacement difficulty increases

Engineering Contradiction:
Improveassembly stabilityVSAvoidmaintenance and replacement difficulty
Core Design Contradiction:
Stability of the object's compositionVSEase of repair

Solution Approach 1:

The lighting module is divided into separable components: the light source assembly (including light emitting element and substrate) can be detached from the housing, and the light guide plate can be separately removed. This segmentation allows easy maintenance and replacement while maintaining stable operation during use.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs a dynamic fastening system where components are securely held during operation but can be easily released when needed. The light source is mounted on a substrate that can be detached from the housing, and the light guide plate is positioned but not permanently fixed, enabling flexible maintenance while ensuring operational stability.

Inventive Principle:
Principle #15Dynamics

2Reliability

If light source and light guide plate are firmly fixed, then lighting quality stability is improved, but adaptability to temperature and humidity changes deteriorates

Engineering Contradiction:
Improvelighting quality stabilityVSAvoidadaptability to temperature and humidity changes
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent employs a dynamic fastening system where components are securely held during operation but can be easily released when needed. The light source is mounted on a substrate that can be detached from the housing, and the light guide plate is positioned but not permanently fixed, enabling flexible maintenance while ensuring operational stability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent allows for parameter adjustments in response to environmental changes. The light guide plate can be repositioned or replaced to optimize light distribution under different temperature and humidity conditions, while the modular design enables easy modification of the light source characteristics to adapt to varying operational environments.

Inventive Principle:
Principle #35Parameter changes

3Ease of repair

If components are detachably assembled, then maintenance ease is improved, but assembly stability deteriorates

Engineering Contradiction:
Improvemaintenance easeVSAvoidassembly stability
Core Design Contradiction:
Ease of repairVSStability of the object's composition

Solution Approach 1:

The lighting module is divided into separable components: the light source assembly (including light emitting element and substrate) can be detached from the housing, and the light guide plate can be separately removed. This segmentation allows easy maintenance and replacement while maintaining stable operation during use.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs a dynamic fastening system where components are securely held during operation but can be easily released when needed. The light source is mounted on a substrate that can be detached from the housing, and the light guide plate is positioned but not permanently fixed, enabling flexible maintenance while ensuring operational stability.

Inventive Principle:
Principle #15Dynamics

4Ease of manufacture

If glue is used for assembly, then manufacturing simplicity is improved, but environmental stability deteriorates

Engineering Contradiction:
Improveassembly simplicityVSAvoidenvironmental stability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The lighting module is divided into separable components: the light source assembly (including light emitting element and substrate) can be detached from the housing, and the light guide plate can be separately removed. This segmentation allows easy maintenance and replacement while maintaining stable operation during use.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs a dynamic fastening system where components are securely held during operation but can be easily released when needed. The light source is mounted on a substrate that can be detached from the housing, and the light guide plate is positioned but not permanently fixed, enabling flexible maintenance while ensuring operational stability.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration maintains consistent lighting quality across varying environmental conditions and allows for secure, glue-free assembly of the light source, guide plate, and other components, enhancing the appliance's design and functionality.

Implementation Method 1

The elastic member is sandwiched between a second end surface of the light guide plate and the inner frame to apply a force toward the light source to the light guide plate

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS11708970B2Lighting module and refrigeration appliance with lighting module
Publication Date: 2023.07.25 BSH HAUSGERATE GMBH
  • US11708970B2 patent drawing
  • US11708970B2 patent drawing
  • US11708970B2 patent drawing

AI summary

A lighting module for a refrigeration appliance has a housing provided with a light outlet. The housing includes a supporting edge surrounding the light outlet and an inner frame disposed along the supporting edge. The inner frame protrudes from the supporting edge in a direction away from the light outlet. The housing further has a light source. The light source includes a light emitting element and a substrate bearing the light emitting element. The light guide plate is supported on the supporting edge and includes a first end surface protruding toward the inner frame. The housing includes a mounting portion located in a space defined by the first end surface of the light guide plate, the supporting edge, and the inner frame. The substrate is mounted on the mounting portion, so that the light emitting element and the first end surface of the light guide plate face each other.