Lighting Module With Wide-Angle Second Sources

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Solution Overview

Problem

Existing semiconductor lighting apparatuses face challenges in achieving uniform luminance distribution, particularly at night when fewer warm-white light sources are used, leading to uneven lighting and increased thickness due to diffusion covers, which hinders the compact design advantage of semiconductor light-emitting devices.

Innovation Solution

A lighting module with a higher number of first light sources and fewer second light sources, where the second light sources have a broader light distribution angle, reducing luminance unevenness and allowing for a thinner design by minimizing the number of second light sources needed, thus reducing manufacturing costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the quantity of second light sources is reduced to lower manufacturing cost, then manufacturing cost is reduced, but luminance distribution uniformity deteriorates

Engineering Contradiction:
Improvemanufacturing costVSAvoidluminance distribution uniformity
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent changes the light distribution angle parameter of the second light source by selecting specific LED types with wider beam angles (e.g., 120 degrees or more). This parameter change allows fewer second light sources to cover the same area uniformly, reducing quantity while maintaining luminance distribution uniformity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates an asymmetric configuration where the second light source has a significantly different (wider) light distribution angle compared to the first light source. This asymmetry in optical parameters compensates for the reduced quantity of second light sources, ensuring adequate coverage and uniformity.

Inventive Principle:
Principle #4Asymmetry

2Manufacturing precision

If diffusion covers are added to improve luminance distribution uniformity, then luminance distribution uniformity is improved, but device thickness increases

Engineering Contradiction:
Improveluminance distribution uniformityVSAvoiddevice thickness
Core Design Contradiction:
Manufacturing precisionVSLength of stationary object

Solution Approach 1:

The patent extracts the light distribution function from the separate diffusion cover component and integrates it directly into the second light source by selecting LEDs with inherently wide beam angles. This eliminates the need for additional diffusion covers, maintaining uniformity while reducing device thickness.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The second light source is designed to serve multiple functions: providing illumination and simultaneously achieving light diffusion through its wide beam angle. This multi-functionality eliminates the need for separate diffusion components, reducing overall device thickness.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves uniform luminance distribution and maintains a compact design by using fewer second light sources with broader light distribution angles, enhancing the appearance and cost-effectiveness of the lighting apparatus.

Implementation Method 1

A lighting module according to one embodiment includes: a mounting board; a plurality of first light sources arranged on the mounting board; and at least one second light source arranged on the mounting board

Methodology Applied
Scientific EffectLight Emitting Diode: Light Emitting Diode

Data Source

PatentUS11365851B2Lighting module and lighting apparatus
Publication Date: 2022.06.21 NICHIA CORP
  • US11365851B2 patent drawing
  • US11365851B2 patent drawing
  • US11365851B2 patent drawing

AI summary

A lighting module includes a mounting board; a plurality of first light sources located on the mounting board; and one or more second light sources located on the mounting board. A wavelength range and/or a correlated color temperature of the plurality of first light sources is different from a wavelength range and/or a correlated color temperature of the one or more second light sources. A quantity of the first light sources is greater than a quantity of the one or more second light sources. A light distribution angle of each of the one or more second light sources is greater than a light distribution angle of each of the plurality of first light sources.