Lighting Device with Prism Sheet Louvers for Compact Beam Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional lighting devices with small light distribution angles are difficult to make thin and compact due to the need for large parabolic mirrors, and they suffer from significant leakage light with broad emission directions, making it hard to control light distribution accurately.

Innovation Solution

A lighting device design featuring a light guide with LEDs on its side surfaces, a prism sheet with intersecting louvers, and a liquid crystal lens to control light distribution, reducing leakage and achieving high directivity and uniformity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a parabolic mirror is used to achieve a small light distribution angle, then the directivity is improved, but the device depth increases and it becomes difficult to make the lighting device thin and compact

Engineering Contradiction:
Improvelight distribution angleVSAvoiddevice depth
Core Design Contradiction:
Illumination intensityVSLength of moving object

Solution Approach 1:

The patent replaces the mechanical parabolic mirror structure with an optical system consisting of a light guide, prism sheet, and louver structure. This substitution eliminates the need for deep mechanical structures while achieving the same light collimation effect through optical refraction and reflection principles.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent transitions from a three-dimensional parabolic mirror to a two-dimensional louver structure combined with a prism sheet. The louver structure uses planar geometric arrangements to achieve light direction control, reducing the depth requirement from the third dimension while maintaining optical performance.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Length of moving object

If a thin lighting device structure is adopted, then the device size is reduced, but the light distribution angle becomes large and leakage light increases

Engineering Contradiction:
Improvedevice thicknessVSAvoidlight distribution angle
Core Design Contradiction:
Length of moving objectVSIllumination intensity

Solution Approach 1:

The patent combines multiple optical components (light guide, prism sheet, louver structure) into a composite optical system. Each component contributes to light control in a specific way, and their combination achieves both thin profile and narrow beam angle, solving the contradiction between device thickness and light distribution control.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent divides the light control function into multiple segments: the light guide for initial light distribution, the prism sheet for refraction and direction control, and the louver structure for final beam shaping. This segmentation allows each component to be optimized for thinness while collectively achieving narrow beam control.

Inventive Principle:
Principle #1Segmentation

3Ease of operation

If conventional optical structures are used, then light direction control is achieved, but the device complexity and size increase

Engineering Contradiction:
Improvelight direction controlVSAvoidstructure complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The light guide serves multiple functions: it guides light from LEDs, provides structural support, and works in conjunction with the prism sheet and louver to achieve beam control. This multi-functionality reduces the need for separate components, simplifying the overall device structure while maintaining light direction control capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables a thin, compact lighting device with precise control over light distribution, minimizing leakage and achieving high directivity and uniformity, improving light projection quality.

Implementation Method 1

providing a lens to change a direction of light from the light source... if a liquid crystal lens is used, a focus of the lens can be changed easily

Methodology Applied
Scientific EffectLiquid crystal lens: Liquid Crystals

Implementation Method 2

Patent document 1 discloses a structure of lighting device, in which a refracting means is set over a direct type light source to change a direction of the light

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 3

a prism sheet set on a major surface of the light guide

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 4

a first louver which extends in a first direction and a second louver which extends in an orthogonal direction to the first direction are superposed on the prism sheet

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 5

a light guide; LEDs set at a side surface of the light guide

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Data Source

PatentUS11852303B2Lighting device
Publication Date: 2023.12.26 JAPAN DISPLAY INC
  • US11852303B2 patent drawing
  • US11852303B2 patent drawing
  • US11852303B2 patent drawing

AI summary

The purpose of the present invention is to realize a lighting device of small light distribution angle and less leakage light and further to realize a lighting device in which the light beam is easy to control. The following is an example of the structure to meet the above purpose. A lighting device including: a light guide; LEDs set at a side surface of the light guide; a prism sheet set on a major surface of the light guide, in which a first louver which extends in a first direction and, a second louver which extends in an orthogonal direction to the first direction are superposed on the prism sheet.