Portable Lighting Device Runtime Extension via Adaptive PWM Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Higher power battery-operated lighting devices face significant challenges in extending battery life due to limited runtime, as existing technologies do not effectively conserve and prolong battery power efficiently.

Innovation Solution

A lighting apparatus with a controller that adjusts the drive signal based on the voltage of the power source, using pulse-width modulation (PWM) duty cycles and user-selectable luminance modes to regulate power supply to the lighting unit, including an 'Eco-mode' for conserving battery power by scaling down the drive signal when voltage thresholds are reached.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If higher power is supplied to the lighting unit to increase luminance output, then illumination intensity is improved, but battery runtime deteriorates

Engineering Contradiction:
Improveluminance outputVSAvoidbattery runtime
Core Design Contradiction:
Illumination intensityVSDuration of action of moving object

Solution Approach 1:

The controller dynamically adjusts the PWM duty cycle based on real-time battery voltage levels. When voltage drops below thresholds, the system automatically reduces power delivery to the lighting unit, transitioning from static high-power operation to adaptive dynamic control that matches power supply capacity with battery state

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes operational parameters by modifying the PWM duty cycle percentage based on voltage thresholds. Different duty cycle parameters are applied at different voltage levels, transforming the lighting output parameter in response to battery state changes

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If the drive signal is maintained at high levels to ensure consistent luminance, then illumination stability is improved, but power consumption increases

Engineering Contradiction:
Improveluminance consistencyVSAvoidpower consumption
Core Design Contradiction:
Stability of the object's compositionVSUse of energy by moving object

Solution Approach 1:

The controller continuously monitors battery voltage and uses this feedback to adjust the PWM duty cycle. This closed-loop feedback mechanism ensures luminance stability within available power constraints by automatically adapting output levels based on real-time battery state measurements

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs periodic voltage monitoring and adjusts the drive signal at predetermined intervals or voltage thresholds, creating a rhythmic control pattern that maintains luminance stability while periodically conserving energy based on battery state

Inventive Principle:
Principle #19Periodic action

3Power

If battery voltage drops below threshold levels, then available power decreases, but unadjusted drive signals cause output degradation

Engineering Contradiction:
Improveavailable powerVSAvoidlighting output
Core Design Contradiction:
PowerVSIllumination intensity

Solution Approach 1:

The controller proactively adjusts the PWM duty cycle before complete power failure occurs by monitoring voltage thresholds in advance. This preliminary adjustment prevents sudden output degradation by preparing the system for reduced power conditions before they fully manifest

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS10412805B1Control method and apparatus for extending runtime on a portable lighting device
Publication Date: 2019.09.10 BLACK & DECKER CORP
  • US10412805B1 patent drawing
  • US10412805B1 patent drawing
  • US10412805B1 patent drawing

AI summary

A lighting apparatus is provided including a lighting unit arranged to emit light; a switching device disposed between a power source and the lighting unit; and a controller configured to set a drive signal based on a target luminance level of the lighting unit and control a switching operation of the switching device via a drive signal to regulate a supply of electric power from the power source to the lighting unit. The controller monitors a voltage of the power source and periodically adjusts the drive signal based on the voltage of the power source.