Lighting Device Segmented Electrical Connection Assembly
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Solution Overview
Problem
Conventional lighting devices have complex assembly and disassembly processes that do not comply with safety regulations, making them difficult to install and remove safely.
Innovation Solution
A lighting device design featuring a main body, circuit module, fixing module, and backside plate with specific electric connection slots and a pushing element that allows for easy assembly and disassembly while ensuring safety regulations are met, by establishing and disconnecting electrical connections in a controlled manner.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If the lighting device uses conventional assembly and disassembly processes, then the electrical connections can be established, but the process becomes complicated and does not comply with safety regulations
Solution Approach 1:
The electrical connection process is segmented into distinct stages: the fixing module establishes the earth wire connection first, followed by the circuit module establishing the live and neutral wire connections. This segmentation ensures that safety-critical earth connection is made before power connections, complying with safety regulations while maintaining a systematic, manageable assembly process
Solution Approach 2:
The fixing module performs preliminary action by establishing the earth wire connection to the power source before the circuit module establishes the live and neutral wire connections. This preliminary grounding action ensures safety compliance is achieved in advance, creating a safe foundation before power connections are made
2Reliability
If the lighting device uses conventional assembly and disassembly processes, then the electrical connections can be established, but the process becomes complicated and time-consuming
Solution Approach 1:
The fixing module and circuit module are merged into an integrated assembly unit where both modules can be installed and connected simultaneously. The fixing module handles earth wire connection while the circuit module handles live and neutral wire connections, allowing parallel installation operations that reduce total assembly time while maintaining safety compliance through the predetermined connection sequence
3Ease of operation
If the lighting device is designed for easy assembly and disassembly, then the process is simplified, but safety regulations may not be complied with
Solution Approach 1:
The electrical connection process is segmented into distinct stages: the fixing module establishes the earth wire connection first, followed by the circuit module establishing the live and neutral wire connections. This segmentation ensures that safety-critical earth connection is made before power connections, complying with safety regulations while maintaining a systematic, manageable assembly process
Solution Approach 2:
The fixing module performs preliminary action by establishing the earth wire connection to the power source before the circuit module establishes the live and neutral wire connections. This preliminary grounding action ensures safety compliance is achieved in advance, creating a safe foundation before power connections are made
Data Source
AI summary
A lighting device and a lighting device assembling and disassembling method complying with safety regulations are provided. The lighting device includes a main body, a circuit module, a fixing module, and a backside plate. The backside plate includes a first electric connection slot corresponding to the fixing module and a second electric connection slot corresponding to a first electric connection part of the circuit module. In the assembling process, the fixing module is initially connected with the first electric connection slot, and the electric connection between these two components is established. While the fixing module is connected with the first electric connection slot, the electric connection between the first electric connection part and the second electric connection slot is established. Afterwards, the fixing module and the first electric connection slot are structurally connected with each other.


