Automotive Lighting Power Switching for LED In-Rush Current Limiting

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Automotive lighting systems using electroluminescent components like LEDs face issues with in-rush currents during power switching, leading to false overload detection and potential disabling of the driver by the vehicle's body controller module, especially when switching between different power inputs for various lighting functions.

Innovation Solution

A control method that limits the initial in-rush current by driving a field effect transistor into a linear mode, acting as a resistance to smooth the current flow, using existing hardware components like MOSFETs and microcontrollers to generate control signals, thereby avoiding false overload detection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If a switched mode converter circuit is used to power LED lighting functions, then electrical power is saved and high luminosity is achieved, but in-rush current occurs during switching which causes false overload detection

Engineering Contradiction:
Improveelectrical power consumptionVSAvoidfalse overload detection
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The control method performs preliminary action by detecting the presence of an electricity supply before fully connecting it to the lighting device. When a power input is detected, the system first limits the current intensity to a predetermined value for a predetermined timespan before normal operation, preventing in-rush current from triggering false overload detection while maintaining the energy-efficient switched mode converter operation

Inventive Principle:
Principle #10Preliminary action

2Object-affected harmful factors

If current limiting is applied during power input switching, then in-rush current is reduced and false alerts are prevented, but the current intensity is restricted for a predetermined timespan

Engineering Contradiction:
Improvein-rush currentVSAvoidcurrent intensity availability
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The control method applies periodic action by implementing current limiting only for a predetermined timespan after power input detection or switching, rather than continuously. The switching circuit is controlled to limit current intensity initially, then after the predetermined timespan elapses, the switching circuit is controlled to connect the power input without limitation, allowing full current intensity to be restored for normal operation

Inventive Principle:
Principle #19Periodic action

3Device complexity

If a single switched mode converter circuit shares resources among multiple lighting functions, then device complexity is reduced, but in-rush current occurs whenever power inputs are switched between functions

Engineering Contradiction:
Improveconverter circuit architectureVSAvoidin-rush current during switching
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The control method applies preliminary action by detecting when a power input is switched for a lighting function and immediately initiating current limitation for a predetermined timespan before normal operation resumes. This prevents in-rush current from occurring during function switching while maintaining the simplified single converter circuit architecture that shares resources among multiple lighting functions

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method effectively reduces in-rush currents, preventing false overload alerts and ensuring compliance with automotive lighting regulations by smoothing the current intensity during power input switching, without requiring additional hardware.

Implementation Method 1

driving the transistor into linear mode using said control signal, so that the transistor acts as a resistance that limits the intensity of the electric current provided to the lighting device

Methodology Applied
Scientific EffectLinear mode operation of field effect transistor: Electrical Resistance

Data Source

PatentEP3672371B1Method for limiting current in-rush in automotive lighting devices
Publication Date: 2024.03.20 VALEO VISION SA
  • EP3672371B1 patent drawingFigure 1~3

AI summary

The invention proposes a method for limiting current in-rush in automotive lighting devices. By controlling the state of a switching circuit that is used to selectively connect a power supply to an automotive lighting device, the invention allows for selectively limiting the intensity of the current that is supplied to the lighting device. In accordance with preferred embodiments, this advantage is achieved by relying on electronic components that are nowadays used for different purposes.