Lighting Apparatus Thermal Insulation via Ventilation Chamber

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Solution Overview

Problem

Current lighting mechanisms fail to effectively thermally insulate temperature-sensitive controls from high-temperature lighting elements, leading to reduced efficiency and lifespan due to excessive heat exposure.

Innovation Solution

A high mast lighting apparatus design featuring a ventilation chamber between the ballast and lighting element housings, with spacers, a perforated metal screen, and a heat dissipation pathway to maintain a distance and facilitate heat dissipation, while using a heat shield and cooling fins to manage heat generation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If heat-sensitive controls are mounted directly adjacent to high-temperature lighting elements to achieve compact single-unit design, then device complexity is reduced, but the controls are exposed to excessive temperatures reducing efficiency and useful life

Engineering Contradiction:
Improvesingle-unit designVSAvoidcontrol component lifespan
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent introduces a heat shield as an intermediary component positioned between the lighting element and the ballast housing. This heat shield acts as a thermal barrier that blocks heat transfer from the high-temperature lighting element to the temperature-sensitive control components in the ballast housing, allowing both components to coexist in a single unit without thermal damage to the controls

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent divides the housing into distinct thermal zones: a lighting element housing containing the high-temperature lighting element and a separate ballast housing containing the temperature-sensitive controls. This segmentation creates physical and thermal separation between components with opposing thermal requirements while maintaining them as part of a single integrated unit

Inventive Principle:
Principle #1Segmentation

2Reliability

If adequate thermal insulation is provided between controls and lighting elements to protect temperature-sensitive components, then control component reliability is improved, but device complexity and space requirements increase

Engineering Contradiction:
Improvecontrol component performanceVSAvoidinsulation structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The heat shield serves as a simple intermediary barrier that provides effective thermal insulation without requiring complex multi-layer insulation structures. This single-component approach achieves adequate thermal protection while minimizing added complexity and space requirements

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent extracts the heat shielding function as a separate, dedicated component rather than integrating thermal insulation into the housing structure itself. This allows for simpler housing design while providing focused thermal protection where it is most needed

Inventive Principle:
Principle #2Taking out (Extraction)

3Temperature

If ventilation chamber with spacers is introduced to maintain distance between ballast and lighting element housings, then thermal insulation is improved, but device volume increases

Engineering Contradiction:
Improvecontrol housing temperatureVSAvoidapparatus volume
Core Design Contradiction:
TemperatureVSVolume of moving object

Solution Approach 1:

The patent utilizes the spatial dimension by introducing a ventilation chamber that creates vertical or lateral separation between the lighting element housing and ballast housing. This dimensional separation allows heat to dissipate in a different spatial direction, reducing thermal coupling between components without requiring excessive horizontal space

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design effectively isolates temperature-sensitive components from heat-producing elements, enhancing the overall efficiency and useful life of the lighting apparatus by preventing overheating and protecting sensitive components.

Implementation Method 1

a ventilation chamber disposed between the ballast housing and the light element housing and maintaining a predetermined distance between the ballast housing and the lighting element housing

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Implementation Method 2

the ventilation chamber includes a heat dissipation pathway for providing a heat passageway from the lighting element away from the ballast housing

Methodology Applied
Scientific EffectHeat conduction: Conduction (thermal)

Implementation Method 3

the cover may include at least one cooling fin disposed on an opposite side of the cover from the ballast to dissipate heat generated from the ballast

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS9488357B1Lighting apparatus with improved thermal insulation
Publication Date: 2016.11.08 CHM INDS
  • US9488357B1 patent drawing
  • US9488357B1 patent drawing
  • US9488357B1 patent drawing

AI summary

A lighting apparatus is described that may include a ballast housing, a lighting element housing and a ventilation chamber. The lighting element housing may include a lighting element. The ventilation chamber may be disposed between the ballast housing and the light element housing to maintain a predetermined distance between the ballast housing and the lighting element housing to reduce heat transferred from the lighting element to the ballast housing.