Lighting Unit Front Control Vane Ergonomics

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Solution Overview

Problem

Existing headlamps and similar light devices have ergonomic control issues, particularly when used blindly, as the small buttons are difficult to handle, especially with gloves, and previous solutions like flexible rubber covers do not provide optimal control.

Innovation Solution

A light unit with a waterproof casing featuring a control paddle that extends longitudinally and is operable in movement, allowing for ergonomic control of the light source without precise pressing, acting as both a control mechanism and a bezel for the optical unit, enabling intuitive operation even when the device is on the forehead.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If small buttons are used on the housing, then the device size is reduced, but the ease of operation deteriorates especially when worn blind or with gloves

Engineering Contradiction:
Improvedevice sizeVSAvoidcontrol accessibility
Core Design Contradiction:
Volume of moving objectVSEase of operation

Solution Approach 1:

The control interface is extended from a two-dimensional button surface to a three-dimensional flexible paddle that can be actuated from multiple angles and positions. The paddle protrudes from the housing and can be operated by tapping, pressing, or flexing from various directions, solving the problem of inaccessible small buttons when the device is worn on the head.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The control paddle is designed as a flexible element that can dynamically change its shape and position during operation. It can be actuated in multiple positions and returns to its original position after use, providing ergonomic control that adapts to different user interactions while maintaining a compact overall device structure.

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If a flexible rubber cover is used for control, then ease of operation is improved, but the structural complexity and sealing difficulty increase

Engineering Contradiction:
Improvecontrol flexibilityVSAvoidsealing complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The control paddle is integrated directly into the housing structure as a unified component rather than being a separate rubber cover. This merging of the control element with the housing simplifies the overall structure and reduces sealing complexity while maintaining the flexibility needed for easy operation.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The control paddle serves multiple functions: it acts as the control interface for actuating the light source, provides structural support, and maintains the waterproof sealing of the housing. This multi-functionality reduces the need for additional sealing components and simplifies the overall device design.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of operation

If control buttons are placed on the edge of the housing, then ease of operation is improved, but the manufacturing complexity and sealing difficulty increase

Engineering Contradiction:
Improvecontrol accessibilityVSAvoidproduction complexity
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

The control paddle is positioned on the front face of the housing rather than on the edge, utilizing the front surface dimension for control access. This allows the control interface to be easily accessible while maintaining a simple planar sealing surface on the housing edges, simplifying both manufacturing and sealing processes.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a compact yet wide control surface, improving ergonomics and simplifying production and sealing, allowing easy and intuitive control of the light device, even when used blindly.

Implementation Method 1

The control paddle having at least one plate which extends in a direction called longitudinal between a fixing zone on said light block and a free control part in flexure away from its fixing zone

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentEP4112997A1Lighting unit with front control vane
Publication Date: 2023.01.04 STOOTS
  • EP4112997A1 patent drawingFigure 1~2
  • EP4112997A1 patent drawingFigure 3
  • EP4112997A1 patent drawingFigure 4

AI summary

The invention relates to a light block (4) for a light device (5) of a lamp, comprising: A sealed housing (40) including a transparent part (440), A light source housed in the housing and arranged to emit a light signal through said transparent part (440) of said housing, A control circuit for the light source, housed in the housing and including at least one control button (431) for the light source, Characterized in that: The housing (40) has at least one orifice (445) through which said control button (431) passes, The light block (4) has a control paddle (46) fixed to said housing (40), actuable by movement between two positions and cooperating with said control button (431) to actuate it in at least one of its two positions.