Portable Lighting Device Voltage Drop Prevention

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Solution Overview

Problem

Portable lighting devices often experience premature mode switching and reduced light intensity due to voltage drops when using partially depleted power sources, leading to inefficient energy use and shortened operation times.

Innovation Solution

The portable lighting device incorporates a controller that executes a ramp-up algorithm to optimize light intensity based on the remaining charge, incrementally increasing the drive current to maintain performance and avoid voltage drops, and a ramp-down algorithm to gradually decrease intensity as the battery depletes, ensuring consistent operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of moving object

If the lighting device uses a partially depleted power source, then the device can continue to operate, but voltage drops cause premature mode switching and reduced light intensity

Engineering Contradiction:
Improveoperational timeVSAvoidlight intensity
Core Design Contradiction:
Duration of action of moving objectVSIllumination intensity

Solution Approach 1:

The controller proactively monitors the voltage level of the power source before voltage drops occur. When the voltage approaches a threshold level, the controller preemptively reduces the drive current to the light source, preventing voltage drops and premature mode switching. This preliminary action maintains stable light intensity throughout the discharge cycle.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The controller continuously monitors the voltage output of the power source and adjusts the drive current accordingly. This feedback mechanism ensures that as the battery depletes, the controller modulates the current to maintain consistent light intensity, preventing the deterioration in performance that would otherwise occur during the discharge cycle.

Inventive Principle:
Principle #23Feedback

2Illumination intensity

If the lighting device increases drive current to maintain light intensity, then illumination is improved, but energy consumption increases and operational time decreases

Engineering Contradiction:
Improvelight intensityVSAvoidenergy consumption
Core Design Contradiction:
Illumination intensityVSUse of energy by moving object

Solution Approach 1:

The system dynamically adjusts the drive current based on real-time voltage conditions. Rather than maintaining a constant high current that would deplete the battery quickly, the controller modulates the current level to match the available voltage, optimizing the balance between light intensity and energy consumption throughout the discharge cycle.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The controller changes the electrical parameters (drive current, duty cycle) based on the power source's state of charge and voltage level. By adjusting these parameters dynamically, the system maintains acceptable light intensity while optimizing energy usage, preventing both premature mode switching and excessive energy consumption.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution extends the operational time in high modes, maintains light intensity, and prevents premature switching to lower modes by adjusting the drive current according to the battery's state, optimizing energy use and user experience.

Implementation Method 1

a magnetic element coupled to the housing

Methodology Applied
Scientific EffectMagnetic attraction: Magnetism

Data Source

PatentUS11035556B2Portable lighting device
Publication Date: 2021.06.15 MILWAUKEE ELECTRIC TOOL CORP
  • US11035556B2 patent drawing
  • US11035556B2 patent drawing
  • US11035556B2 patent drawing

AI summary

A portable lighting device includes a housing defining a longitudinal axis, a light source supported by the housing, and a power source positioned within the housing and coupled to the light source. The portable lighting device also includes a clip rotatably coupled to the housing, and a magnetic element coupled to the housing.