Lighting Apparatus Wire Routing via Segmented Cavity

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Solution Overview

Problem

The conductive wires connecting functional modules in lighting apparatuses often pass through light source cavities, reducing light efficiency due to interference with optical paths.

Innovation Solution

The lighting apparatus design separates the accommodating cavity into a light source cavity and a via cavity, with the conductive wire passing through the via cavity and a via hole, avoiding the light source cavity to prevent interference, and includes a functional module mounted in an installation cavity for detection, indicating, or warning functions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conductive wires are routed through the light source cavity to connect functional modules, then electrical connectivity is achieved, but light transmission is obstructed and light efficiency is reduced

Engineering Contradiction:
Improveelectrical connectivityVSAvoidlight efficiency
Core Design Contradiction:
ReliabilityVSIllumination intensity

Solution Approach 1:

The accommodating cavity is divided into two separate cavities: a light source cavity for housing the light source module and a via cavity for routing conductive wires. This segmentation allows electrical connectivity and light transmission to occur in separate spatial zones, eliminating mutual interference while maintaining both functions independently.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The conductive wires are extracted from the light source cavity and relocated to the via cavity. By removing the wires from the optical path area, the light source cavity remains clear for optimal light transmission, while the via cavity provides a dedicated channel for electrical connections to the functional module.

Inventive Principle:
Principle #2Taking out (Extraction)

2Illumination intensity

If the accommodating cavity is separated into light source cavity and via cavity, then light efficiency is improved, but device complexity increases

Engineering Contradiction:
Improvelight efficiencyVSAvoidcavity structure
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The inner housing simultaneously performs multiple functions: it forms the wall between the light source cavity and via cavity, provides mounting surfaces for both the light source module and functional module, and creates the installation cavity. By merging these functions into a single component, the overall device complexity is reduced despite the cavity separation.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The inner housing is designed as a multi-functional component that provides structural separation, mounting support, and cavity formation. This universal component approach consolidates what could have been multiple separate parts, maintaining manufacturing simplicity while achieving the required cavity segmentation for optimal light efficiency.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11306907B2Lighting apparatus
Publication Date: 2022.04.19 OPPLE LIGHTING CO LTD
  • US11306907B2 patent drawing
  • US11306907B2 patent drawing
  • US11306907B2 patent drawing

AI summary

The present disclosure discloses a lighting apparatus and relates to a lighting field. The lighting apparatus includes an outer housing, an inner housing, a face ring, a functional module and a first conductive wire. A portion of the inner housing is arranged inside an accommodating cavity and separates the accommodating cavity of the housing into a light source cavity and a via cavity; the face ring is located outside the accommodating cavity and connected with the inner housing, and encloses to form an installation cavity; the installation cavity is sequentially in communication with the via cavity and the first via hole, so that the functional module mounted in the installation cavity may be electrically connected with the first conductive wire; and the first conductive wire sequentially passes through the via cavity and the first via hole to extend out of the housing.