Lighting System Wiring Over Electrode for Luminance Uniformity

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Solution Overview

Problem

Large-area lighting systems using light-emitting elements face issues with luminance nonuniformity due to high resistivity of transparent conductive films, leading to voltage drops and reduced luminance, especially when auxiliary electrodes are partially provided to address these issues.

Innovation Solution

A lighting system design featuring a layer containing a light-emitting substance between a first electrode and a second electrode, with an auxiliary electrode connected through openings in the second electrode, reducing resistivity and maintaining light transmission by positioning the auxiliary electrode outside the light emission direction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a transparent conductive film is used as the electrode, then light transmission is achieved, but electrical resistivity is high causing voltage drop

Engineering Contradiction:
Improvelight transmissionVSAvoidelectrical resistivity
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

The patent employs a composite electrode structure combining transparent conductive film (ITO) with auxiliary electrodes made of low-resistivity metal materials. This composite approach allows the system to maintain both light transmission properties of the transparent film and electrical conductivity of the metal auxiliary electrodes, resolving the contradiction between transparency and electrical resistivity.

Inventive Principle:
Principle #40Composite materials

2Reliability

If auxiliary electrode is provided on the anode, then electrical resistivity is reduced, but light extraction is blocked

Engineering Contradiction:
Improveelectrical resistivityVSAvoidlight extraction
Core Design Contradiction:
ReliabilityVSIllumination intensity

Solution Approach 1:

The auxiliary electrode is strategically positioned only in the peripheral regions of the light-emitting element, leaving the central light-emitting area free of obstructions. This local placement provides electrical conductivity where needed at the edges while maintaining light extraction efficiency in the central region, resolving the contradiction between reducing resistivity and preserving light extraction.

Inventive Principle:
Principle #3Local quality

3Area of stationary object

If the lighting system has large area, then luminance coverage is improved, but luminance uniformity deteriorates

Engineering Contradiction:
Improvelight-emitting areaVSAvoidluminance uniformity
Core Design Contradiction:
Area of stationary objectVSManufacturing precision

Solution Approach 1:

The patent divides the electrode system into multiple components: the main transparent conductive film electrode and multiple auxiliary electrodes distributed across the periphery. This segmentation allows each auxiliary electrode to independently supply current to specific regions, ensuring uniform current distribution and luminance across large-area light-emitting elements, thereby resolving the contradiction between area size and luminance uniformity.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design achieves favorable in-plane luminance uniformity by reducing voltage drops and allowing for arbitrary placement of the auxiliary electrode, enhancing luminance consistency across large areas.

Implementation Method 1

The light-emitting element has a layer containing a light-emitting substance which provides luminescence (Electroluminescence) by applying an electric field thereto

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Implementation Method 2

an electrode in the direction of light emission needs to be transparent

Methodology Applied
Scientific EffectLight transmission:

Implementation Method 3

a third electrode is formed to connect to the first electrode through an opening formed in the second electrode and the layer containing a light-emitting substance

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS8582058B2Lighting system including wiring over electrode
Publication Date: 2013.11.12 SEMICON ENERGY LAB CO LTD
  • US8582058B2 patent drawing
  • US8582058B2 patent drawing
  • US8582058B2 patent drawing

AI summary

It is an object of the present invention to provide a lighting system having favorable luminance uniformity in a light-emitting region when the lighting system has large area. According to one feature of the invention, a lighting system comprises a first electrode, a second electrode, a layer containing a light-emitting substance formed between the first electrode and the second electrode, an insulating layer which is formed over a substrate in a grid form and contains a fluorescence substance, and a wiring formed over the insulating layer. The insulating layer and the wiring are covered with the first electrode so that the first electrode and the wiring are in contact with each other.