Lightning Arrester Conductor Layout for Safe Insulation Testing

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Solution Overview

Problem

Existing methods for detecting damage to the insulation and outer conductive layers of external lightning protection systems are impractical and inaccurate, particularly due to the danger of high-voltage pulses and the difficulty in measuring insulation resistance without dismantling the air-termination device or interrupting the earth connection.

Innovation Solution

The introduction of adaptive switching elements between the electrical conductor and the outer conductive layer allows for safe measurement of insulation resistance using a commercially available installation tester, avoiding harmful discharges and enabling the measurement of additional parameters like dielectric loss factor and partial electrical discharges without disrupting the existing insulation or earth connection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If high-voltage pulses or surge current pulses are used to test insulation, then measurement capability is improved, but safety and equipment risk worsen

Engineering Contradiction:
Improveinsulation measurement capabilityVSAvoiddanger to persons and equipment
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent changes the voltage parameter from high-voltage test pulses (dangerous) to low-voltage DC measurement (safe). The insulation tester applies only 1000V DC with current limited to a few mA, eliminating danger to persons and equipment while still enabling insulation resistance measurement through adaptive switching elements that isolate the measurement circuit from the high-voltage lightning protection system

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces adaptive switching elements as intermediary components between the insulation tester and the lightning protection system. These switching elements are controlled to open during measurement, isolating the safe low-voltage measurement circuit from the high-voltage system, thereby enabling safe measurement without direct exposure to dangerous voltages

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If the air-termination device or earth connection is dismantled for measurement, then measurement access is improved, but system complexity and operational disruption worsen

Engineering Contradiction:
Improvemeasurement accessibilityVSAvoiddismantling and reassembly requirements
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent extracts the measurement function from the high-voltage lightning protection system by using separate adaptive switching elements that can be independently controlled. The insulation tester connects to the down conductor and outer conductive layer through these switching elements without requiring dismantling of the air-termination device or earth connection, enabling measurement while the system remains fully operational

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent employs dynamically controllable adaptive switching elements that can open or close based on measurement requirements. During insulation measurement, the switching elements open to isolate the measurement circuit; during normal operation, they close to maintain the lightning protection function, enabling flexible operation without permanent system modification

Inventive Principle:
Principle #15Dynamics

3Reliability

If the outer conductive layer resistance is considered in measurement, then circuit completeness is improved, but measurement accuracy worsens

Engineering Contradiction:
Improvecircuit connectivityVSAvoidinsulation fault detection accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent segments the measurement circuit into isolated sections using adaptive switching elements. By opening the switching elements during measurement, the circuit is segmented to exclude the outer conductive layer resistance from the measurement path, allowing accurate insulation resistance measurement of the down conductor without interference from the variable outer layer resistance

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies preliminary anti-action by using the adaptive switching elements to preemptively block the measurement current from flowing through the outer conductive layer. This prevents the outer layer resistance from affecting the insulation measurement before the measurement is taken, ensuring accurate detection of insulation faults

Inventive Principle:
Principle #9Preliminary anti-action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution provides a safe and accurate method for determining insulation conditions and locating faults in external lightning protection systems, reducing the risk of harm and operational costs while maintaining system integrity.

Implementation Method 1

In the event of a lightning strike, the adaptive switching elements establish an electrically conductive connection between the electrical conductor and the outer conductive layer of the insulated down conductor

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 2

an insulation tester 22, which, with a voltage of approximately 1000 volts DC and a current limit of a few mA

Methodology Applied
Scientific EffectElectrical resistance: Electrical Resistance

Data Source

PatentEP3915178B1Lightning current arrester device
Publication Date: 2024.02.14 OBO BETTERMANN HUNGARY KFT
  • EP3915178B1 patent drawingFigure 1
  • EP3915178B1 patent drawingFigure 1a
  • EP3915178B1 patent drawingFigure 2

AI summary

The invention relates to a lightning current arrester device consisting of an interception device (4) which is connected via an electrical conductor (6a) to an earthing system (12, 21), wherein the electrical conductor (6a) is surrounded by an insulation (6c), wherein the insulation (6c) is surrounded by a layer (6d) which is made of a weakly conductive material and which is continuous in the longitudinal direction of the conductor, wherein a connecting part (3) made of an electrically conductive material is arranged in the end region of the layer (6d) facing the interception device (4), by means of which connecting part the electrical conductor (6a) is connected to the layer (6d), and wherein a connecting part (8) made of an electrically conductive material is arranged in the end region of the layer (6d) facing the earthing system (12, 21), by means of which connecting part the electrical conductor (6a) is connected to the layer (6d) surrounding the insulation (6c), wherein the electrical connection between the electrical conductor (6a) and the conductive layer (6d) in the connecting part (3) is established serially only by an adaptive switching element (13, 23) which, in a normal operating condition in which there is no lightning strike, keeps the electrical connection in a disconnected position (open position) and which, in the event of a lightning strike, is closed by the then occurring or exceeded response voltage of the switching element (23) and establishes the connection.