Lightning Protection in Reinforced Concrete Wind Turbine Towers

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Solution Overview

Problem

Tall structures like wind turbine towers face challenges with lightning protection, as existing systems are costly and require complex assembly, and steel towers are expensive and difficult to transport, while concrete towers need protection from lightning-induced damage.

Innovation Solution

A lightning protection system for in-situ cast reinforced concrete towers, where structural reinforcing elements like climbing rods are electrically connected to lightning conductors and a ground terminal, providing multiple paths for current diversion during a strike, thus preventing structural damage and reducing installation costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If steel tower sections are used for wind turbine towers, then the tower can be assembled from multiple sections, but the manufacturing cost increases and transportation becomes difficult

Engineering Contradiction:
Improvetower assemblyVSAvoidsteel material cost
Core Design Contradiction:
Ease of manufactureVSQuantity of substance

Solution Approach 1:

The patent merges the structural function and lightning protection function into a single integrated system. The climbing rods used for construction are embedded in the concrete tower and serve dual purposes: providing structural support during construction and acting as lightning conductors. This eliminates the need for separate steel tower sections and separate lightning protection systems, reducing both material costs and transportation requirements.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The climbing rods perform multiple functions: they provide structural support during tower construction, serve as reinforcement elements in the concrete, and act as lightning conductors. This multi-functionality reduces the overall quantity of materials needed and simplifies the tower construction process, addressing both the ease of manufacture and material cost issues.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If traditional lightning protection systems are installed on concrete towers, then lightning current can be diverted, but the installation cost increases and the construction process becomes more complex

Engineering Contradiction:
Improvelightning protectionVSAvoidlightning protection system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the lightning protection system with the structural reinforcement elements (climbing rods) already required for tower construction. By embedding the climbing rods in the concrete tower wall and connecting them to form a continuous conductive path to ground, the system achieves reliable lightning protection without adding separate complex components or installation steps.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The climbing rods, which are already necessary for tower construction, automatically serve as lightning conductors. The system utilizes materials and structures that are already present in the construction process, eliminating the need for additional dedicated lightning protection components and reducing overall system complexity.

Inventive Principle:
Principle #25Self-service

3Reliability

If multiple lightning conductors are embedded in the tower wall, then more current paths are provided, but the installation process becomes more complex

Engineering Contradiction:
Improvecurrent diversionVSAvoidinstallation process
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The climbing rods serve as both structural elements during construction and as lightning conductors. By utilizing these multi-functional elements, the system provides multiple current diversion paths through the embedded climbing rods without requiring separate installation of additional lightning protection components, thus maintaining ease of manufacture while improving reliability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively diverts lightning current through the structural reinforcing elements, protecting the tower from damage while being more economical and easier to install than traditional systems, as it integrates lightning protection into the concrete tower construction process.

Implementation Method 1

a plurality of the structural reinforcing elements - comprising the climbing rods - connected in an electrically conductive manner with each other and with a ground terminal

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 2

a plurality of lightning conductors embedded in the tower wall during construction and electrically connected to the plurality of structural reinforcing elements and to the ground terminal

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentEP2471153B2Lightning protection system
Publication Date: 2018.04.25 SIEMENS AG
  • EP2471153B2 patent drawingFigure 1
  • EP2471153B2 patent drawingFigure 2
  • EP2471153B2 patent drawingFigure 3

AI summary

The invention describes a lightning protection system (100) for a tower (1), which tower (1) comprises a reinforced concrete tower wall (11) in which a plurality of electrically conductive structural reinforcing elements (2, 3, 4) are embedded during construction, which lightning protection system (100) comprises a plurality of the structural reinforcing elements (2, 3, 4) connected in an electrically conductive manner with each other and with a ground terminal (60). The invention further describes a method of incorporating such a lightning protection system (100) in a reinforced concrete tower (11), and the use of such a lightning protection system (100) in a reinforced concrete tower (1), preferably in a tower (1) of a wind turbine (12). The invention also describes a wind turbine (7) comprising such a lightning protection system (100).