Wind Turbine Lightning Conductor Inspection Path Planning

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Solution Overview

Problem

Current methods for inspecting wind turbines, particularly the continuity of lightning rods, are inefficient due to reliance on visual control of drones, which makes it difficult to maintain distance, align cameras precisely, and define trigger points for photography, leading to challenges in measuring errors and capturing detailed images of defects.

Innovation Solution

A system and method that determine a path along a wind turbine using absolute and relative coordinates, allowing a movable recording unit to automatically inspect the turbine by converting relative coordinates to absolute, enabling precise positioning and image capture while adapting to the turbine's movement, and performing non-contact continuity tests of lightning rods.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If manual visual control of drone is used, then pilot can control camera, but positioning precision and image capture accuracy deteriorate

Engineering Contradiction:
Improvemanual controlVSAvoidpositioning accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The drone is equipped with GPS receiver and controller that automatically process position data and control flight without manual intervention. The system self-determines its position using absolute coordinates and automatically adjusts flight path to maintain constant distance from wind turbine, eliminating the need for manual visual control while achieving precise positioning.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Manual mechanical control by pilot is replaced with electronic automated control system. The controller receives position data from GPS receiver, processes it through coordinate system conversion, and automatically generates control signals for drone flight and camera operation, substituting human visual-mechanical control with electronic automated systems.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Ease of operation

If manual visual control is used, then pilot can follow camera, but maintaining constant distance and precise alignment becomes difficult

Engineering Contradiction:
Improvemanual followingVSAvoidalignment precision
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The system continuously receives position data from GPS receiver, converts absolute coordinates to relative coordinates, and uses this feedback to automatically adjust drone position and camera orientation. The controller monitors the distance from wind turbine and adjusts flight parameters to maintain constant distance, ensuring precise alignment without manual intervention.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The coordinate system conversion process acts as an intermediary between absolute GPS position data and relative position control. The controller converts absolute coordinates to relative coordinates, which then guide the camera orientation and drone positioning, mediating between raw position data and precise alignment control.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Device complexity

If manual control without automated positioning is used, then operation is simple, but defining exact trigger points and measuring defects becomes difficult

Engineering Contradiction:
Improvecontrol systemVSAvoiddefect measurement
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The system pre-determines trigger points for image capture based on processed position data before the drone reaches them. The controller calculates where defects should be captured based on absolute coordinates and relative position, preparing capture commands in advance, which enables precise defect measurement without complex real-time manual control.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables automated, cost-efficient, and precise inspection of wind turbines by ensuring accurate positioning and image capture, reducing the number of images required and compensating for imaging errors, thus improving defect detection and measurement accuracy.

Implementation Method 1

the movable recording unit is configured to detect a field strength of a field radiated by a conductor in the object to be inspected

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentEP3596570B2Method for checking the electrical continuity of a lightning conductor of a wind turbine
Publication Date: 2024.02.07 TOP SEVEN GMBH & CO KG
  • EP3596570B2 patent drawingFigure 1
  • EP3596570B2 patent drawingFigure 2
  • EP3596570B2 patent drawingFigure 3

AI summary

A method for determining a path along an object is shown. The method comprises a "Determine a reference point on the object in absolute coordinates" step, an "Ascertain a set of points on the object in absolute coordinates based on further points on the object in a relative coordinate system, the conversion of the further points on the object into the absolute coordinate system being effected based on the reference point on the object" step and a "Determine the path along the object based on the set of points on the object, so that the path runs at a distance from the object" step.