Lightning Strike Detection on Wind Turbine Blades

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional lightning protection systems for wind turbines do not provide real-time indications of lightning strikes, their magnitude, or other critical parameters, making it difficult to assess damage and determine warranty coverage or take immediate operational decisions.

Innovation Solution

A system that includes lightning strike receptors on wind turbine blades electrically coupled to a ground conductor, equipped with current sensors and signal converters to detect and process the current induced by lightning strikes, generating alerts and transmitting data to a remote monitoring station for real-time monitoring and control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional lightning protection systems are used with receptors and ground conductors, then lightning strikes are conducted to ground, but no indication or measurement of the strike is provided

Engineering Contradiction:
Improvelightning strike detection capabilityVSAvoidstrike magnitude and timing information
Core Design Contradiction:
Measurement precisionVSLoss of information

Solution Approach 1:

The patent replaces passive mechanical lightning protection with an active electrical detection system. Current sensors (CTs) are installed on ground conductors to detect lightning strike currents, and signal converters transform these currents into measurable voltage signals. This substitution enables precise measurement of strike magnitude and timing, directly resolving the contradiction between conducting strikes to ground and providing measurement capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces intermediary components between the lightning strike and the ground conductor. Signal converters act as intermediaries that transform the high-current lightning strike into a measurable voltage signal that can be processed by the control system. This intermediary mechanism enables the system to both conduct the strike to ground and provide accurate measurement information.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If no real-time monitoring is provided, then the system is simpler, but immediate operational decisions cannot be made

Engineering Contradiction:
Improvereal-time monitoring capabilityVSAvoidmonitoring system complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent makes the wind turbine control system multi-functional by integrating lightning strike detection and monitoring capabilities into the existing control system. The same control system that manages turbine operation is enhanced to also process lightning detection signals, generate alerts, and provide real-time monitoring. This universal approach enables real-time monitoring without proportionally increasing overall system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent implements feedback mechanisms where the control system continuously monitors ground conductor current and immediately responds to lightning strikes by generating alerts and notifications. This feedback loop provides real-time information to operators, enabling immediate operational decisions such as shutting down the turbine to prevent further damage, thus improving ease of operation through actionable real-time data.

Inventive Principle:
Principle #23Feedback

3Measurement precision

If multiple current sensors are installed on each ground conductor, then strike location can be determined, but system complexity and cost increase

Engineering Contradiction:
Improvestrike location identificationVSAvoidsensor network complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent segments the lightning protection system into multiple zones by installing current sensors at different locations along the ground conductors. Each sensor monitors a specific segment or blade, and by comparing signals from multiple sensors, the system can identify which specific blade or receptor was struck. This segmentation approach enables precise strike location identification while keeping each individual sensor simple and manageable.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables real-time detection and remote monitoring of lightning strikes, allowing for immediate assessment of damage and operational decisions, such as shutdown, and facilitating warranty claims by determining the strike's magnitude and location.

Implementation Method 1

A current sensor is disposed on the ground conductor and generates a primary current I(p) that is proportional to the current flowing through the ground conductor as a result of the lighting strike

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentEP2533056B1System for detecting lightning strikes on wind turbine rotor blades
Publication Date: 2018.10.24 GENERAL ELECTRIC CO
  • EP2533056B1 patent drawingFigure 1
  • EP2533056B1 patent drawingFigure 2
  • EP2533056B1 patent drawingFigure 3

AI summary

A system (35) and method for detecting lightning strikes on a wind turbine (10) includes detecting and measuring a parameter that is indicative of a lightning strike, which may be current induced in a conductor (42, 44, 46) as a result of the lightning strike. A lightning strike receptor (30) may be located on a component of the wind turbine and electrically coupled to a ground conductor (42, 44, 46). A current sensor (47, 48, 49) is disposed on the ground conductor and generates a primary current I(p) that is proportional to a lightning strike current flowing through the ground conductor upon a lighting strike on the receptor. A signal converter sub-system (54) is configured to convert the primary current I(p) into a processing signal. A processing sub-system (64) is configured to receive and use the processing signal to determine an actual lightning strike on the wind turbine.